Automated method and system for producing an inflatable product
US-2024324788-A1 · Oct 3, 2024 · US
US9688431B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9688431-B2 |
| Application number | US-201314652212-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 20, 2013 |
| Priority date | Dec 13, 2012 |
| Publication date | Jun 27, 2017 |
| Grant date | Jun 27, 2017 |
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The invention relates to a longitudinal sealing device ( 1 ) for producing a sealed longitudinal seam ( 2 ) on a packaging material ( 3 ) which has a tubular portion ( 4 ) and a seam portion ( 5 ) that adjoins the tubular portion ( 4 ) and comprises the sealed longitudinal seam ( 2 ). A first layer ( 6 ) of the packaging material and a second layer ( 7 ) of the packaging material lie one above the other in the seam portion ( 5 ). The tubular portion ( 4 ) lies above a transport plane (T) of the longitudinal sealing device ( 1 ), and the seam portion ( 5 ), lying below the transport plane, is moved along a running direction (L) parallel to the transport plane (T). The longitudinal sealing device ( 1 ) comprises a positioning device ( 8 ) in order to position the two layers ( 6, 7 ) relative to each other, a heated sealing roller pair ( 9 ) in order to provide the sealed longitudinal seam ( 2 ) between the two layers ( 6, 7 ), and an unheated conveyor roller pair ( 10 ) arranged downstream of the sealing roller pair ( 9 ) when seen in the running direction (L). The sealing roller pair ( 9 ) comprises two sealing rollers ( 9 a, 9 b ), a sealing lateral face ( 17 ) of which contacts the packaging material ( 3 ), and the conveyor roller pair ( 10 ) comprises two conveyor rollers ( 10 a, 10 b ), a conveyor lateral face ( 18 ) of which contacts the packaging material. The sealing lateral face ( 17 ) of the sealing roller pair ( 9 ) is offset relative to the conveyor lateral face ( 18 ) in a direction (S) perpendicular to the transport plane.
Opening claim text (preview).
What is claimed is: 1. A longitudinal sealing device ( 1 ) for producing a longitudinal sealed seam ( 2 ) on a packaging material ( 3 ) which comprises a tubular portion ( 4 ) as well as a seam portion ( 5 ) that connects to the tubular portion and has the longitudinal sealed seam ( 2 ), in which seam portion ( 5 ) a first layer ( 6 ) of the packaging material and a second layer ( 7 ) of the packaging material are located one above the other, wherein the packaging material ( 3 ) moves along a conveying plane (T) for the packaging material which extends parallel to a running direction (L) for producing the sealed seam, and wherein the tubular portion ( 4 ) on a first side of the conveying plane (T) and the seam portion ( 5 ) on a second side of the conveying plane (T) are moved in the running direction (L), wherein the longitudinal sealing device ( 1 ) includes a positioning device ( 8 ) for positioning the first and second layers ( 6 , 7 ) with respect to one another, a pair of heated sealing rollers ( 9 ) for providing the longitudinal sealed seam ( 2 ) between the first and second layers ( 6 , 7 ) and a pair of non-heated conveyor rollers ( 10 ) which are arranged, when viewed in the running direction (L), downstream of the pair of sealing rollers ( 10 ), wherein the pair of sealing rollers ( 9 ) include two sealing rollers ( 9 a , 9 b ) which are in contact with the packaging material ( 3 ) by way of a sealing outside surface ( 17 ) and wherein the pair of conveyor rollers ( 10 ) include two conveyor rollers ( 10 a , 10 b ) which are in contact with the packaging material by way of a conveying outside surface ( 18 ), wherein the sealing outside surface ( 17 ) of the pair of sealing rollers ( 9 ) is arranged offset to the conveying outside surface ( 18 ) in a direction (S) perpendicular to the conveying plane, and wherein the sealing outside surface ( 17 ) is defined by a top edge ( 17 a ) and a bottom edge ( 17 b ) and the conveying outside surface ( 18 ) is defined by a top edge ( 18 a ) and a bottom edge ( 18 b ), wherein the top edge of the sealing outside surface and the bottom edge of the conveying outside surface are spaced apart from one another when viewed in the running direction (L). 2. The longitudinal sealing device as claimed in claim 1 , wherein the top edge of the sealing outside surface and the top edge of the conveying outside surface ( 17 a , 18 a ) are arranged offset by a distance (A) with respect to one another with reference to said direction (S) and wherein the top edge ( 18 a ) of the conveying outside surface ( 18 ) lies closer to the conveying plane (T) than the top edge ( 17 a ) of the sealing outside surface lies to the conveying plane (T). 3. The longitudinal sealing device as claimed in claim 2 , characterized in that the conveying outside surface ( 18 ) of the pair of conveyor rollers ( 10 ), when viewed at right angles to the conveying plane (T), has a height (H 10 ) which is smaller than a distance ( 11 ) between the conveying plane (T) and the top edge ( 17 a ) of the sealing outside surface ( 17 ), wherein the conveying outside surface ( 18 ), when viewed with reference to the conveying plane (T), is located exclusively within said distance ( 11 ). 4. The longitudinal sealing device as claimed in claim 2 , characterized in that the distance (A) between the top edge ( 17 a ) of the sealing outside surface ( 17 ) and the top edge ( 18 a ) of the conveying outside surface ( 18 ) is at least 3 mm. 5. The longitudinal sealing device as claimed in claim 2 , characterized in that the distance (A) between the top edge ( 17 a ) of the sealing outside surface ( 17 ) and the top edge ( 18 a ) of the conveying outside surface ( 18 ) is at least 2 mm. 6. The longitudinal sealing device as claimed in claim 2 , characterized in that the distance (A) between the top edge ( 17 a ) of the sealing outside surface ( 17 ) and the top edge ( 18 a ) of the conveying outside surface ( 18 ) is between 2 mm and 25 mm. 7. The longitudinal sealing device as claimed in claim 2 , characterized in that the distance (A) between the top edge ( 17 a ) of the sealing outside surface ( 17 ) and the top edge ( 18 a ) of the conveying outside surface ( 18 ) is between 2 mm and 15 mm. 8. The longitudinal sealing device as claimed in claim 2 , characterized in that the distance (A) between the top edge ( 17 a ) of the sealing outside surface ( 17 ) and the top edge ( 18 a ) of the conveying outside surface ( 18 ) is between 2 mm and 8 mm. 9. The longitudinal sealing device as claimed in claim 1 , characterized in that the sealing outside surfaces ( 17 ) of the pair of sealing rollers ( 9 ) has a height (H 9 ) of at least 1 mm, and a maximum of 15 mm. 10. The longitudinal sealing device as claimed in claim 1 , characterized in that the positioning device ( 8 ) includes a pair of non-heated positioning rollers ( 13 ) with two positioning rollers ( 13 a , 13 b ) which comprise positioning outside surfaces ( 19 ), by way of which non-heated pair of positioning rollers the two layers ( 6 , 7 ) of the packaging material ( 3 ) are positionable with respect to one another and by way of which the packaging material ( 3 ) is movable along the running direction (L). 11. The longitudinal sealing device as claimed in claim 10 , characterized in that the pair of positioning rollers ( 13 ), when viewed in the running direction (L), is arranged upstream of the pair of sealing rollers ( 9 ). 12. The longitudinal sealing device as claimed in claim 10 , characterized in that the pair of positioning rollers ( 13 ) connects substantially directly to the conveying plane (T) by way of an end face ( 14 ) that faces the conveying plane (T) or the positioning outside surfaces ( 19 ). 13. The longitudinal sealing device as claimed in claim 10 , characterized in that a height of the positioning outside surfaces ( 19 ), when viewed at right angles to the conveying plane (T), corresponds substantially to a length (B) of the seam portion ( 5 ), when viewed at right angles to the conveying plane (T), or is greater than said length (B). 14. The longitudinal sealing device as claimed in claim 1 , characterized in that the positioning device ( 8 ) includes a pair of positioning rollers ( 13 ) with end faces ( 14 ) that face the conveying plane (T), wherein the positioning rollers ( 13 ) are located at the same height as the pair of conveyor rollers ( 10 ) with end faces ( 15 ) of the conveyor rollers that face the conveying plane (T), and/or in that positioning outside surfaces ( 19 ) of the positioning rollers ( 13 ) have an identical height to the conveying outside surfaces ( 18 ). 15. The longitudinal sealing device as claimed in claim 1 , characterized in that the pair of conveyor rollers ( 10 ) each include an end face ( 15 ) that faces the conveying plane (T). 16. The longitudinal sealing device as claimed in claim 1 , characterized in that a cooling element ( 31 ), which extends from the conveying plane (T) in the direction of the pair of sealing rollers ( 9 ), is arranged in a region of the pair of sealing rollers ( 9 ), wherein a height of the cooling element ( 15 ), when viewed from the conveying plane (T), is smaller than a distance between end faces ( 16 ) of the sealing rollers ( 9 a , 9 b ) that face the conveying plane (T) and the conveying plane (T) or between the top edge ( 17 a ) of the sealing outside surface ( 17 ) of the sealing rollers ( 9 a , 9 b ) and the conveying plane (T). 17. The longitudinal sealing device as claimed in claim 16 , cha
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