Automobile front pillar lower structure

Patent metadata

Field	Value
Publication number	US-9688310-B2
Application number	US-201314779143-A
Country	US
Kind code	B2
Filing date	Mar 26, 2013
Priority date	Mar 26, 2013
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

Deformation of a vehicle compartment is suppressed at the time of a small overlap collision.
A front pillar lower structure ( 10 ) includes a gusset ( 50 ) joined to a lower end portion of a pillar reinforcement ( 41 ). In the gusset ( 50 ), a front wall ( 50 B) and a lower wall ( 50 C) extend from a side wall ( 50 A) located on the outer side in a vehicle width direction of a rocker reinforcement. The front wall ( 50 B) covers the rocker reinforcement ( 29 ) from the vehicle front side, while the lower wall ( 50 C) extends toward the vehicle rear side from a lower end of the front wall ( 50 B) and is joined to a lower surface of the rocker reinforcement ( 29 ). Since the strength of a joint portion ( 51 ) between the pillar reinforcement ( 41 ) and the rocker reinforcement ( 29 ) can be improved by the gusset ( 50 ), it is possible to prevent or suppress breakage of the joint portion ( 51 ) at the time of a small overlap collision so that deformation of a vehicle compartment ( 21 ) due to such breakage can be suppressed.

First claim

The invention claimed is:

1. A front pillar lower structure of an automobile comprising:
a pillar reinforcement formed in an elongated shape extending in a longitudinal direction of a front pillar and configured to reinforce the front pillar;
a rocker reinforcement formed in an elongated shape extending in a longitudinal direction of a rocker and configured to reinforce the rocker, the rocker reinforcement having a front end portion joined to a lower end portion of the pillar reinforcement; and
a joint reinforcing portion formed separately from the pillar reinforcement,
wherein the joint reinforcing portion is joined to the lower end portion of the pillar reinforcement and has a front wall, a lower wall which extends toward a vehicle rear side from a lower end of the front wall and is joined to a lower surface of the rocker reinforcement, and a side wall located on an outer side in a vehicle width direction of the rocker reinforcement,
wherein the rocker reinforcement includes a rocker outer reinforcement including a side wall portion, an upper wall portion and a lower wall portion which extend in the vehicle width direction from vehicle upper and lower ends of the side wall portion, and flanges which project from inner ends in the vehicle width direction of the upper wall portion and the lower wall portion, and
the lower surface of the rocker reinforcement is the lower wall portion of the rocker outer reinforcement.

2. The front pillar lower structure according to claim 1 , wherein the front end portion of the rocker reinforcement is provided with a convex portion protruding toward the outer side in the vehicle width direction and the convex portion is inserted into an opening formed in the side wall of the joint reinforcing portion.

3. The front pillar lower structure according to claim 2 , wherein a portion, on the vehicle front side relative to the opening in the side wall, of the joint reinforcing portion and the convex portion of the rocker reinforcement are individually joined to the lower end portion of the pillar reinforcement.

4. The automobile front pillar lower structure according to claim 1 , wherein the rocker reinforcement is provided with a front wall portion, the side wall of the joint reinforcing portion is joined to an outer surface in the vehicle width direction of the rocker reinforcement, and the front wall of the joint reinforcing portion is joined to a front surface of the front wall portion.

5. The front pillar lower structure according to claim 1 , wherein the side wall of the joint reinforcing portion is formed with a pair of front and rear elongated holes, a longitudinal direction of the front elongated hole is along a vehicle up-down direction, a longitudinal direction of the rear elongated hole is inclined so as to go toward the vehicle front side as going toward a vehicle upper side, and wherein front edge portions of the elongated holes are joined to the pillar reinforcement.

6. The front pillar lower structure according to claim 1 , wherein the pillar reinforcement comprises a front pillar outer reinforcement and a hinge reinforcement joined to an inner side of the front pillar outer reinforcement, a side wall portion of the front pillar outer reinforcement is joined to an outer surface in the vehicle width direction of the rocker reinforcement, and a side wall portion of the hinge reinforcement extends downward so that a lower end portion of the side wall portion of the hinge reinforcement is interposed between the side wall portion of the front pillar outer reinforcement and the outer surface in the vehicle width direction of the rocker reinforcement.

7. The front pillar lower structure according to claim 1 , wherein the joint reinforcing portion includes a rear wall joined to a rear surface of the pillar reinforcement and the front wall is joined to a front surface of the pillar reinforcement so that the pillar reinforcement is fitted between the front wall and the rear wall.

8. The front pillar lower structure according to claim 1 , wherein a bracket joined to the pillar reinforcement above the joint reinforcing portion forms a closed cross section jointly with the pillar reinforcement.

9. The front pillar lower structure according to claim 1 , wherein the rocker reinforcement is formed in a shape of an open cross section that is open inward in the vehicle width direction as seen from a vehicle front-rear direction and wherein a bulk is joined to an inner side of the open cross section.

Assignees

• Toyota Motor Co Ltd

Inventors

• Yamamoto Youhei
• Teramoto Daisuke
• Kitaura Nobuaki

Classifications

• B62D27/023

  Assembly of structural joints · CPC title

• B62D25/04 Primary

  Door pillars {; windshield pillars} · CPC title

• B62D25/025

  Side sills thereof · CPC title

• B62D21/152 Primary

  Front or rear frames · CPC title