3D cleaning object for multi-print-head 3D printing

Patent metadata

Field	Value
Publication number	US-9688025-B2
Application number	US-201414150485-A
Country	US
Kind code	B2
Filing date	Jan 8, 2014
Priority date	Jan 8, 2014
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

This document describes techniques and apparatuses for a three-dimensional (3D) cleaning object for multi-print-head 3D printing. These techniques are capable of cleaning leftover material from an active or inactive print head using a 3D cleaning object. This cleaning object is printed along with the desired 3D object, with the cleaning object retaining leftover material that may otherwise become an undesirable artifact of the desired 3D object.

First claim

What is claimed is:

1. A three-dimensional (3D) printing device comprising:
one or more computer processors; and
one or more computer-readable storage media having instructions stored thereon that, responsive to execution by the one or more computer processors, perform operations comprising:
determining a location at which to print a 3D cleaning object, the determining based at least in part on an intended location at which to print a 3D object;
causing a multi-head filament-providing element to print, with one or more print heads of the multi-head filament-providing element, a layer of the 3D cleaning object and a portion of a layer of the 3D object; and
responsive to a determination that a first print head of the multi-head filament-providing element is being deactivated and a second print head of the multi-head filament-providing element is being activated:
cleaning leftover filament from the first print head by passing the first print head over a first portion of the 3D cleaning object;
extruding filament from the second print head, the extrusion sufficient to match or exceed a maximum amount of filament lost during a prior deactivation of the second print head, the maximum amount of filament determined based on historical sensor data for filament historically lost after deactivating the second print head;
cleaning some or all of the extrusion from the second print head by passing the second print head over a second portion of the 3D cleaning object; and
printing a portion of the 3D object using the second print head.

2. The 3D printing device of claim 1 , the operations further comprising determining, responsive to printing the portion of the 3D object, that the layer of the 3D object being printed is complete, and, responsive to determining that the layer is complete, printing another layer of the 3D cleaning object.

3. The 3D printing device of claim 1 , the operations further comprising repeating the operations of cleaning leftover filament, extruding filament, cleaning some or all of the extrusion, and printing the portion, the repeating for each deactivation and reactivation of two respective print heads of the 3D printing device.

4. The 3D printing device of claim 1 , the operations further comprising printing one or more support legs and multiple outer tips of the 3D cleaning object, the multiple outer tips matching a number of print heads of the multi-head 3D printer.

5. The 3D printing device of claim 1 , wherein the operation of determining the location is based on an overall printing time for the 3D object.

6. The 3D printing device of claim 5 , the overall printing time is determined based on variances between print-head speeds in each of three dimensions.

7. The 3D printing device of claim 1 , wherein the operation of passing the first print head over the first portion of the 3D cleaning object follows a path passing over the 3D cleaning object two or more times.

8. The 3D printing device of claim 1 , wherein the operation of passing the second print head over the second portion of the 3D cleaning object is sufficient to cause excess filament of the extrusion that exceeds an actual amount of filament lost after the prior deactivation of the print head to be captured by the 3D cleaning object.

Assignees

• Adobe Systems Inc

Inventors

• Stava Ondrej
• Falco Jr Peter F

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/40

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title