Organic polymer thin membrane, and method for producing same

Patent metadata

Field	Value
Publication number	US-9687793-B2
Application number	US-201314426508-A
Country	US
Kind code	B2
Filing date	Sep 6, 2013
Priority date	Sep 7, 2012
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

Provided is a technique for fabricating a novel thin membrane with a starting material such as a biocompatible compound that is not easily processible into a membrane, particularly a technique for fabricating a novel thin membrane of a composition that is gradually polymerized from a membrane surface into the membrane in the cross sectional direction of the membrane, and having, for example, different structures on the front and back of the membrane. The technique includes the steps of preparing a solution of a starting material compound; forming a thin membrane of the solution on a base material surface; and forming the organic polymer thin membrane through a polymerization reaction caused by irradiating the exposed surface of the thin membrane with a plasma or an electron beam.

First claim

The invention claimed is:

1. A method for producing an organic polymer thin membrane,
the method comprising the steps of:
preparing a solution by dissolving at least one compound selected from the group consisting of (1) a compound having a hydrophilic functional group, (2) a compound having a polyalkylene glycol chain, and (3) a compound having a functional group selected from the group consisting of a hydroxyl group and a carboxyl group, in a solvent selected from the group consisting of (i) water, (ii) ethanol, and (iii) a mixture of water and ethanol, to obtain the solution;
coating the solution on a base material surface; and
forming an organic polymer thin membrane on the base material surface through a polymerization reaction caused by irradiating a surface of the coated solution with a plasma or an electron beam, the organic polymer thin membrane having a composition that is gradually polymerized from a thin membrane surface into the membrane in a cross sectional direction of the membrane.

2. The method for producing the organic polymer thin membrane according to claim 1 , further comprising a step of forming a self-supporting membrane by detaching the organic polymer thin membrane from the base material surface.

3. The method for producing the organic polymer thin membrane according to claim 1 , wherein the gradually polymerized composition is confirmed by using at least one technique selected from the group consisting of:
a transmission electron microscopy of a cross section across the thin membrane from the irradiated surface to the non-irradiated surface after an osmium staining of the thin membrane;
an energy dispersive X-ray inner composition analysis of the thin membrane from the irradiated surface to the non-irradiated surface;
an atomic force microscopy of surface structures on both the irradiated and non-irradiated surfaces of the thin membrane; and
a glazing-incidence small angle X-ray scattering orientation analysis of both the irradiated and non-irradiated surfaces of the thin membrane.

4. The method for producing the organic polymer thin membrane according to claim 2 , wherein the self-supporting membrane has different structures on a front and a back of the self-supporting membrane, and is similar in structure to a cuticle of a living organism.

5. The method for producing the organic polymer thin membrane according to claim 4 , wherein the self-supporting membrane has a plasma or electron beam irradiated surface having large numbers of polar groups and being easily wettable with water, and a non-irradiated surface having small numbers of polar groups and being less wettable with water.

6. The method for producing the organic polymer thin membrane according to claim 1 , wherein the polymerization reaction caused by irradiating the surface of the coated solution with the plasma is performed with an ion sputtering device.

7. The method for producing the organic polymer thin membrane according to claim 1 , wherein the polymerization reaction caused by irradiating the surface of the coated solution with the electron beam is performed at an intensity of an electron beam from a scanning electron microscope.

8. The method for producing the organic polymer thin membrane according to claim 1 , wherein the polymerization reaction caused by irradiating the surface of the coated solution with the electron beam is performed inside an electron microscope device.

Assignees

• Japan Science & Tech Agency

Inventors

• Hariyama Takahiko
• TAKAKU Yasuharu
• Suzuki Hiroshi
• Shimomura Masatsugu
• Ishii Daisuke
• Ohta Isao
• Muranaka Yoshinori

Classifications

• C09D4/00 Primary

  Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond {; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16} · CPC title

• B01D2323/30

  Cross-linking · CPC title

• B01D71/38 Primary

  Polyalkenylalcohols; Polyalkenylesters; Polyalkenylethers; Polyalkenylaldehydes; Polyalkenylketones; Polyalkenylacetals; Polyalkenylketals · CPC title

• B01D67/009

  with wave-energy, particle-radiation or plasma · CPC title

• B01D69/127

  using electrical discharge or plasma-polymerisation · CPC title