Vehicle air system with high efficiency filter

Patent metadata

Field	Value
Publication number	US-9687769-B2
Application number	US-201514836852-A
Country	US
Kind code	B2
Filing date	Aug 26, 2015
Priority date	Aug 26, 2015
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

An air filtration system for a passenger compartment of a vehicle includes a HEPA filter for filtering air from an air inlet into filtered air, the HEPA filter including a fine particulate filter and a gas filter, and air passageways formed in the vehicle and configured to convey the air from the air inlet to the HEPA filter, and to convey the filtered air from the HEPA filter to the passenger compartment

First claim

What is claimed is:

1. An air filtration system for a passenger compartment of a vehicle, the air filtration system comprising:
a HEPA filter for filtering air from an air inlet into filtered air, the HEPA filter comprising a fine particulate filter and a gas filter;
air passageways formed in the vehicle and configured to convey the air from the air inlet to the HEPA filter, and to convey the filtered air from the HEPA filter to the passenger compartment;
a housing forming an enclosure for the HEPA filter, the housing including a bottom housing inlet and a top housing outlet;
wherein the air inlet is positioned on a forward facing vehicle surface;
wherein a first passageway of the air passageways traverses a bottom outside of a trunk;
wherein the first passageway is connected to the bottom housing inlet; and
wherein the housing is mounted on a rear exterior surface of the trunk such that the air coming out of the first passageway enters the HEPA filter at an acute angle.

2. The air filtration system of claim 1 , wherein the fine particulate filter and the gas filter are co-pleated in the HEPA filter.

3. The air filtration system of claim 1 , wherein the air passageways are formed so that the HEPA filter serves as a fresh air filter, the air filtration system further comprising an air recirculation filter downstream of the fresh air filter, wherein recirculated air from the passenger compartment does not pass through the fresh air filter.

4. The air filtration system of claim 1 , further comprising a processor-based module configured to evaluate a lifetime model for the HEPA filter, the lifetime model taking into account at least an amount of air that has passed through the HEPA filter and a geographical location of the vehicle.

5. The air filtration system of claim 1 , wherein the HEPA filter has a particulate efficiency of at least 99.97% at 0.3 μm.

6. The air filtration system of claim 5 , wherein the HEPA filter has dimensions of more than 1000 mm times more than 300 mm.

7. An air filtration system for a passenger compartment of a vehicle, the air filtration system comprising:
a fresh air filter for filtering air from an air inlet into first filtered air;
an air recirculation filter positioned downstream of the fresh air filter, the air recirculation filter configured for filtering the first filtered air, or recirculated air from the passenger compartment, or a combination thereof, into second filtered air;
air passageways formed in the vehicle and configured to convey the air from the air inlet to the fresh air filter, and to selectively convey the first filtered air, or the recirculated air, or the combination thereof, to the air recirculation filter;
a housing forming an enclosure for the HEPA filter, the housing including a bottom housing inlet and a top housing outlet;
wherein the air inlet is positioned on a forward facing vehicle surface;
wherein a first passageway of the air passageways traverses a bottom outside of a trunk;
wherein the first passageway is connected to the bottom housing inlet; and
wherein the housing is mounted on a rear exterior surface of the trunk such that the air coming out of the first passageway enters the HEPA filter at an acute angle.

8. The air filtration system of claim 7 , wherein the fresh air filter is a HEPA filter with a particulate efficiency of at least 99.97% at 0.3 μm, the HEPA filter having dimensions of more than 1000 mm times more than 300 mm.

9. The air filtration system of claim 8 , wherein the HEPA filter comprises a fine particulate filter and a gas filter that are co-pleated.

10. The air filtration system of claim 7 , further comprising a processor-based module configured to evaluate a lifetime model for the fresh air filter, the lifetime model taking into account at least an amount of air that has passed through the fresh air filter and a geographical location of the vehicle.

11. A method comprising:
in a vehicle, guiding fresh air through a fresh air filter to generate first filtered air;
guiding the first filtered air into an air recirculation filter;
guiding recirculated air from a passenger compartment of the vehicle into the air recirculation filter, wherein the air recirculation filter generates second filtered air from the first filtered air, or the recirculated air, or a combination thereof; and
guiding the second filtered air into the passenger compartment;
wherein the HEPA filter is housed in a housing forming an enclosure for the HEPA filter, the housing including a bottom housing inlet and a top housing outlet;
wherein the fresh air is guided from an air inlet positioned on a forward facing vehicle surface through a plurality of passageways, wherein a first passageway of the air passageways traverses a bottom outside of a trunk;
wherein the first passageway is connected to the bottom housing inlet; and
wherein the housing is mounted on a rear exterior surface of the trunk such that the fresh air coming out of the first passageway enters the HEPA filter at an acute angle.

12. The method of claim 11 , wherein guiding the fresh air and guiding the recirculated air comprises setting a door in an air passageway between the fresh air filter and the passenger compartment, the door configured for passing the first filtered air, or the recirculated air, or the combination thereof, into the air recirculation filter.

13. The method of claim 11 , further comprising:
determining an amount of air that has passed through the fresh air filter;
determining a geographical location of the vehicle;
evaluating a lifetime model for the fresh air filter based on the amount of air and the geographical location; and
generating a message based on evaluating the lifetime model.

14. The method of claim 11 , further comprising:
performing an initial air purge stage of substantially filling the passenger compartment based on filtration through the fresh air filter; and
after the initial air purge stage, performing a leak avoidance stage of recirculating air from the passenger compartment while continuously adding an amount of the first filtered air, wherein the leak avoidance stage is performed so that a positive air pressure is maintained in the passenger compartment.

15. The method of claim 11 , further comprising selecting the fresh air filter to be a HEPA filter with a particulate efficiency of at least 99.97% at 0.3 μm, the HEPA filter having dimensions of more than 1000 mm times more than 300 mm.

16. A method comprising:
determining an amount of air that has passed through a fresh air filter for a passenger compartment of a vehicle;
determining a geographical location of the vehicle;
evaluating a lifetime model for the fresh air filter based on the amount of air and the geographical location; and
generating a message based on evaluating the lifetime model.

17. The method of claim 16 , further comprising:
performing an initial air purge stage of substantially filling the passenger compartment based on filtration through the fresh air filter; and
after the initial air purge stage, performing a leak avoidance stage of recirculating air from the passenger compartment while continuously adding an amount of air filtered through the fresh air filter, wherein the leak avoidance stage is performed so that a positive air pressure is maintained in the passenger compartment.

18. The method of claim 16 , further comprising:
guiding fresh air through the fresh air filter to generate first filtered air;
guiding the first filtered air into an air recirculation filter;
guiding r

Assignees

• Tesla Motors Inc
• Tesla Inc

Inventors

• Mardall Joseph
• Maser Adam

Classifications

• B01D46/0086

  Filter condition indicators · CPC title

• B01D46/0036

  by adsorption or absorption · CPC title

• B60H2003/0683

  the quality of the filter or the air being checked · CPC title

• B01D46/429

  Means for wireless communication · CPC title

• B01D46/42 Primary

  Auxiliary equipment or operation thereof · CPC title