Dose setting mechanism and drug delivery device

Patent metadata

Field	Value
Publication number	US-9687612-B2
Application number	US-201113881806-A
Country	US
Kind code	B2
Filing date	Nov 8, 2011
Priority date	Nov 8, 2010
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A dose setting mechanism that prevents dispensing of a drug when an incorrect cartridge assembly is attached to the dose setting mechanism. Dispense of a drug may be allowed by preventing rotation of a spindle nut of a drug delivery device, and dispense of a drug may be prevented by not preventing rotation of the spindle nut. Preventing dispense of a drug may be accomplished by preventing rotation of the spindle when an incorrect cartridge assembly is inserted. Preventing dispense of a drug may be accomplished by preventing the spindle from applying an axial force on the cartridge when an incorrect cartridge assembly is inserted.

First claim

The invention claimed is:

1. A dose setting mechanism comprising:
a spindle;
a spindle nut engaged with the spindle, wherein the spindle has a first helical groove extending along an outer surface of the spindle, the spindle nut has a second helical groove extending along an inner surface of the spindle nut, and the first helical groove is engaged with the second helical groove; and
a lock nut having a first coding feature,

wherein the spindle nut comprises one of a first plurality of protrusions and teeth that is configured to non-rotationally engage with one of a second plurality of protrusions and teeth on the lock nut and thereby prevent the spindle nut from rotation relative to the lock nut,
wherein when a first cartridge assembly having a second coding feature is inserted in the dose setting mechanism, the first coding feature non-rotationally engages the second coding feature such that the lock nut prevents rotation of the spindle nut and dispensing of a dose is allowed, and
wherein when a second cartridge assembly that does not have the second coding feature is inserted in the dose setting mechanism, the spindle nut is allowed to rotate and dispensing a dose is prevented,
wherein the first coding feature corresponds to the second coding feature such that, when the first coding feature engages the second coding feature, the lock nut is non-rotationally engaged to the first cartridge assembly
wherein the lock nut is allowed to rotate relative to the housing when the second cartridge assembly is inserted in the drive setting mechanism, and
wherein the lock nut is prevented from rotating relative to the housing, by the non-rotational engagement between the first coding feature and the second coding feature, when the first cartridge assembly is inserted in the dose setting mechanism.

2. The dose setting mechanism of claim 1 , wherein the first coding feature comprises a third plurality of protrusions and wherein the second coding features comprise a fourth plurality of corresponding protrusions, which mesh with the third plurality of protrusions.

3. The dose setting mechanism of claim 1 , further comprising a spring in communication with the lock nut, wherein the spring prevents the lock nut from engaging with the spindle nut when the first cartridge assembly is not inserted.

4. The dose setting mechanism of claim 1 , wherein the coding feature comprises at least one cam feature, and the corresponding coding feature comprises at least one corresponding cam feature.

5. The dose setting mechanism of claim 4 ,
wherein the at least one cam feature is disposed on the lock nut,
wherein the interaction of the cam features drives the lock nut axially to mesh with the spindle nut and prevent rotation of the spindle nut.

6. The dose setting mechanism of claim 4 , wherein the at least one cam feature comprises a first cam feature and a second cam feature, wherein the first and second cam are different sizes to indicate the particular drug contained in the cartridge.

7. A drug delivery device comprising the dose setting mechanism according to claim 1 .

8. A dose setting mechanism comprising:
a spindle,
a spindle nut engaged with the spindle, wherein the spindle has a first helical groove extending along an outer surface of the spindle, the spindle nut has a second helical groove extending along an inner surface of the spindle nut, and the first helical groove is engaged with the second helical groove,
a distal lock nut having a first coding feature located on the distal lock nut;
a proximal lock nut, wherein the distal lock nut is fixed axially to the proximal lock nut; and
at least one spline disposed on an inner wall of a housing of the dose setting mechanism, wherein the at least one spline prevents the proximal lock nut from rotating and allows the proximal lock nut to move axially between a first position and a second position,
wherein the spline prevents the proximal lock nut from rotation relative to the housing in both the first position and the second position,
wherein the spindle-nut is allowed to rotate when the proximal nut is in the first position to thereby prevent dispensing a dose,
wherein the spindle nut is prevented from rotation by the proximal nut when the proximal nut is in the second position to thereby allow dispensing the dose,
wherein when a first cartridge assembly having a corresponding second coding feature is inserted in the dose setting mechanism, (i) the second coding feature engages the first coding feature, (ii) the distal lock nut moves the proximal lock nut from the first position to the second position, (iii) the spline prevents the proximal lock nut from rotation, and (iv) the proximal lock nut non-rotationally engages the spindle nut to thereby allow for dispensing of the dose, and
wherein when a second cartridge assembly that does not have the second coding feature is inserted in the dose setting mechanism, the spindle nut is allowed to rotate to thereby prevent delivery of the dose.

9. The dose setting mechanism of claim 8 , further comprising a spring, wherein the spring prevents the proximal lock nut from engaging with the spindle nut when the first cartridge assembly is not inserted.

10. The dose setting mechanism of claim 8 , wherein the first coding feature is configured to non-rotationally engage the second coding feature such that insertion of the first cartridge assembly causes the distal locking nut to rotate relative to the proximal locking nut as the distal locking nut moves the proximal locking nut from the first position to the second position.

11. The dose setting mechanism of claim 8 , wherein the first coding feature comprises a first plurality of protrusions and wherein the second coding features comprise a second plurality of corresponding protrusions, which mesh with the first plurality of protrusions.

12. The dose setting mechanism of claim 8 , wherein the proximal locking nut and the distal locking nut are not threadedly engaged with the spindle.

13. A drug delivery device comprising the dose setting mechanism according to claim 8 .

Assignees

• Avery Richard James Vincent
• Draper Paul Richard
• James Aled Meredydd
• Sanofi Aventis Deutschland

Inventors

• Avery Richard James Vincent
• Draper Paul Richard
• James Aled Meredydd

Classifications

• A61M5/31535

  Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose · CPC title

• A61M2205/6045

  having complementary physical shapes for indexing or registration purposes · CPC title

• A61M5/24 Primary

  Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic {(ampoules or carpules A61J1/06)} · CPC title

• A61M5/3155

  by rotational movement of dose setting member, e.g. during setting or filling of a syringe · CPC title

• A61M5/31528

  by means of rotational movements, e.g. screw-thread mechanisms · CPC title