Polymer electrolyte composition, and polymer electrolyte membrane, membrane electrode assembly and solid polymer fuel cell each using same

Patent metadata

Field	Value
Publication number	US-9685674-B2
Application number	US-201214367139-A
Country	US
Kind code	B2
Filing date	Dec 14, 2012
Priority date	Dec 20, 2011
Publication date	Jun 20, 2017
Grant date	Jun 20, 2017

Abstract

Provided are: a practically excellent polymer electrolyte composition having excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieving excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability; a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each using the same. The polymer electrolyte composition of the present invention comprises at least an ionic group-containing polymer (A) and a phosphorus-containing additive (B), the phosphorus-containing additive (B) being at least one of a phosphine compound and a phosphinite compound. The polymer electrolyte membrane, the membrane electrode assembly, and the polymer electrolyte fuel cell of the present invention are structured by the polymer electrolyte composition.

First claim

The invention claimed is:

1. A polymer electrolyte composition comprising at least an ionic group-containing polymer (A) and a phosphorus-containing additive (B), the phosphorus-containing additive (B) comprising a phosphine compound and/or a phosphinite compound, wherein the phosphine compound and/or the phosphinite compound comprises a total of two or more of at least one kind of group selected from a phosphine group and a phosphinite group.

2. The polymer electrolyte composition according to claim 1 , wherein the content of the phosphorus-containing additive (B) is 0.02% by weight or more and 35% by weight or less relative to the total polymer electrolyte composition.

3. The polymer electrolyte composition according to claim 1 , further comprising at least one transition metal selected from the group consisting of Ce, Mn, Ti, Zr, V, Cr, Mo, W, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, and Au.

4. The polymer electrolyte composition according to claim 1 , wherein the ionic group-containing polymer (A) comprises a hydrocarbon-based polymer having an aromatic ring in the main chain.

5. The polymer electrolyte composition according to claim 1 , wherein the ionic group-containing polymer (A) comprises a block copolymer containing one or more of each of a segment (A1) containing an ionic group and a segment (A2) not containing an ionic group.

6. The polymer electrolyte composition according to claim 5 , wherein the segment (A1) containing an ionic group and/or the segment (A2) not containing an ionic group comprises an aromatic polyetherketone-based polymer.

7. The polymer electrolyte composition according to claim 5 , wherein segment (A1) containing an ionic group and the segment (A2) not containing an ionic group contains a constituent unit represented by general formulae (S1) and (S2), respectively:

where, in the general formula (S1), Ar 1 to Ar 4 each represent an arbitrary divalent arylene group; Ar 1 and/or Ar 2 contains an ionic group; Ar 3 and Ar 4 may or may not contain an ionic group; Ar 1 to Ar 4 may each be arbitrarily substituted, and may independently be two or more kinds of arylene group; and the symbol * signifies a bond moiety with the general formula (S1) or with other constituent unit,

where, in the general formula (S2), Ar 5 to Ar 8 each represent an arbitrary divalent arylene group and may each be arbitrarily substituted, but do not contain an ionic group; Ar 5 to Ar 8 may each independently be two or more kinds of arylene group; and the symbol * signifies a bond moiety with the general formula (S2) or with other constituent unit.

8. The polymer electrolyte composition according to claim 1 , wherein the ionic group is a sulfonic acid group.

9. A polymer electrolyte membrane comprising the polymer electrolyte composition according to claim 1 .

10. A membrane electrode assembly comprising the polymer electrolyte composition according to claim 1 .

11. A polymer electrolyte fuel cell comprising the polymer electrolyte composition according to claim 1 .

12. The polymer electrolyte composition according to claim 6 , wherein segment (A1) containing an ionic group and the segment (A2) not containing an ionic group contains a constituent unit represented by general formulae (S1) and (S2), respectively:

where, in the general formula (S1), Ar 1 to Ar 4 each represent an arbitrary divalent arylene group; Ar 1 and/or Ar 2 contains an ionic group; Ar 3 and Ar 4 may or may not contain an ionic group; Ar 1 to Ar 4 may each be arbitrarily substituted, and may independently be two or more kinds of arylene group; and the symbol * signifies a bond moiety with the general formula (S1) or with other constituent unit,

where, in the general formula (S2), Ar 5 to Ar 8 each represent an arbitrary divalent arylene group and may each be arbitrarily substituted, but do not contain an ionic group; Ar 5 to Ar 8 may each independently be two or more kinds of arylene group; and the symbol * signifies a bond moiety with the general formula (S2) or with other constituent unit.

13. The polymer electrolyte composition according to claim 12 , wherein the ionic group is a sulfonic acid group.

14. A polymer electrolyte membrane comprising the polymer electrolyte composition according to claim 12 .

15. A membrane electrode assembly comprising the polymer electrolyte composition according to claim 12 .

16. A polymer electrolyte fuel cell comprising the polymer electrolyte composition according to claim 12 .

17. A polymer electrolyte composition comprising at least an ionic group-containing polymer (A) and a phosphorus-containing additive (B), the phosphorus-containing additive (B) comprising a phosphine compound and a phosphinite compound, wherein the phosphine compound and the phosphinite compound comprise a total of two or more of at least one kind selected from a phosphine group and a phosphinite group.

18. The polymer electrolyte composition according to claim 17 , wherein the content of the phosphorus-containing additive (B) is 0.02% by weight or more and 35% by weight or less relative to the total polymer electrolyte composition.

19. The polymer electrolyte composition according to claim 17 , further comprising at least one transition metal selected from the group consisting of Ce, Mn, Ti, Zr, V, Cr, Mo, W, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, and Au.

Assignees

• Toray Industries

Inventors

• Izuhara Daisuke
• Kunita Tomoyuki
• Yachi Yuka

Classifications

• C08J5/2256

  based on macromolecular compounds obtained by reactions other than those involving carbon-to-carbon bonds, e.g. obtained by polycondensation · CPC title

• H01B1/122

  Ionic conductors · CPC title

• H01M8/1048 Primary

  Ion-conducting additives, e.g. ion-conducting particles, heteropolyacids, metal phosphate or polybenzimidazole with phosphoric acid · CPC title

• H01M8/1051

  Non-ion-conducting additives, e.g. stabilisers, SiO2 or ZrO2 · CPC title

• C08K5/5337

  containing also halogens · CPC title