System and method for monitoring wind turbine loading

Patent metadata

Field	Value
Publication number	US-9683553-B2
Application number	US-201314019838-A
Country	US
Kind code	B2
Filing date	Sep 6, 2013
Priority date	Sep 6, 2013
Publication date	Jun 20, 2017
Grant date	Jun 20, 2017

Abstract

Systems and methods for monitoring wind turbine loading are provided. In one embodiment, a system includes a main shaft, a bedplate, and a gearbox coupled to the main shaft and mounted to the bedplate. The gearbox includes an outer casing and a torque arm extending from the outer casing. The system further includes an isolation mount coupled to the torque arm, and a sensor configured to measure displacement of the torque arm. In another embodiment, a method includes operating the wind turbine, and detecting displacement of a torque arm of a gearbox of the wind turbine. The method further includes calculating a moment for a main shaft of the wind turbine based on the displacement of the torque arm.

First claim

What is claimed is:

1. A system for monitoring wind turbine loading, the system comprising:
a main shaft;
a bedplate;
a gearbox coupled to the main shaft and mounted to the bedplate, the gearbox comprising an outer casing and a torque arm extending from the outer casing;
an isolation mount coupled to the torque arm; and
a plurality of sensors indirectly mounted to the bedplate via a bracket mounted on the bedplate, the bracket having a shape and the plurality of sensors arranged on the bracket such that at least two of the plurality of sensors measure displacement of the torque arm along different respective axes.

2. The system of claim 1 , wherein at least one of the plurality of sensors is a linear variable differential transformer sensor.

3. The system of claim 1 , wherein at least one of the plurality of sensors is a proximity sensor.

4. The system of claim 1 , further comprising a controller communicatively coupled to the plurality of sensors.

5. A wind turbine, comprising:
a tower;
a nacelle mounted to the tower;
a rotor coupled to the nacelle, the rotor comprising a hub and a plurality of rotor blades;
a main shaft extending from the rotor;
a bedplate;
a gearbox coupled to the main shaft and mounted to the bedplate, the gearbox comprising an outer casing and a torque arm extending from the casing;
an isolation mount connected to the torque arm; and
a sensor mounted to the isolation mount and oriented to measure displacement of the torque arm by detecting relative movement of a pin displaced through the isolation mount by the torque arm.

6. The wind turbine of claim 5 , wherein the sensor is external to the isolation mount and the torque arm.

7. The wind turbine of claim 5 , wherein the torque arm and isolation mount each define a bore hole therethrough, and wherein the pin extends through the bore holes of the torque arm and isolation mount, coupling the isolation mount to the torque arm.

8. The wind turbine of claim 7 , wherein the isolation mount further comprises a bushing disposed in the bore hole of the isolation mount and at least partially surrounding the pin.

9. The wind turbine of claim 5 , further comprising a controller communicatively coupled to the sensor.

10. A method for monitoring wind turbine loading, the method comprising:
mounting a plurality of sensors to a bedplate of the wind turbine via a bracket mounted on the bedplate such that at least two of the plurality of sensors are aligned with different respective axes of a torque arm of a gearbox of the wind turbine;
operating the wind turbine;
detecting, via the plurality of sensors, displacement of the torque arm of the gearbox along the different respective axes during operation of the wind turbine;
calculating a moment for a main shaft of the wind turbine based on the displacement of the torque arm; and
adjusting an operational parameter of the wind turbine based on the calculated moment.

Assignees

• Gen Electric

Inventors

• Mashtare Dale Robert
• Madge James Henry
• Mehendale Charudatta Subhash
• Goller George Albert
• Shane Conner B

Classifications

• F05B2270/821

  Displacement measuring means, e.g. inductive · CPC title

• F16H2057/012

  of gearings · CPC title

• Y02E10/722

  Cross-Sectional Technologies · mapped topic

• F16H57/01

  Monitoring wear or stress of gearing elements, e.g. for triggering maintenance · CPC title

• F03D9/25

  the apparatus being an electrical generator (F03D9/22 takes precedence) · CPC title