Fuel cell system, fuel cell vehicle, and method for evaluating operational failure of on-off valve

Patent metadata

Field	Value
Publication number	US-9682701-B2
Application number	US-201514886346-A
Country	US
Kind code	B2
Filing date	Oct 19, 2015
Priority date	Oct 24, 2014
Publication date	Jun 20, 2017
Grant date	Jun 20, 2017

Abstract

The control unit of the fuel cell system monitors the status of power generation of the fuel cell and calculates a total amount of the fuel gas consumption, based on the amount of power generated by the fuel cell, from a point in time when the supply gas pressure reaches a standard gas pressure. Another total amount of the fuel gas consumption is calculated based on a gas pressure change that corresponds to a decrease of the gas pressure from the standard gas pressure. Comparing two total amounts of the fuel gas consumptions, the evaluation is performed as whether the on-off valve in the fuel gas flow path from each of the fuel gas tanks to the fuel cell fails to be opened.

First claim

What is claimed is:

1. A fuel cell system comprising:
a fuel cell that generates power by receiving fuel gas;
a plurality of fuel gas tanks connected in parallel to the fuel cell;
an on-off valve provided in a fuel gas flow path from each of the fuel gas tanks, wherein the on-off valve is electrically driven and switched between two positions to discharge fuel gas from a respective one of the plurality of gas fuel tanks to the fuel cell and shut fuel gas off;
a supply gas pressure sensor that detects supply gas pressure in sight of the plurality of fuel gas tanks when fuel gas from the plurality of fuel gas tanks is simultaneously supplied to the fuel cell; and
an electric circuitry comprising:
a first consumption calculation unit that monitors a power generation status of the fuel cell and calculates a total amount of a fuel gas consumption from a point in time when the supply gas pressure detected by the supply gas pressure sensor reaches a standard gas pressure predetermined, based on an amount of power generated by the fuel cell;
a second consumption calculation unit that calculates a total amount of a fuel gas consumption based on a gas pressure change that corresponds to a decrease of the gas pressure detected by the supply gas pressure sensor from the standard gas pressure; and
a valve operation evaluation unit that evaluates whether the on-off valve fails to be opened by comparing total amounts of the fuel gas consumptions calculated by the first and second consumption calculation units with each other.

2. The fuel cell system in accordance with claim 1 , wherein the valve operation evaluation unit determines a gas consumption differential, which is an absolute value of a difference between the total amounts of the fuel gas consumptions calculated by the first and second consumption calculation units respectively, and in case where the gas consumption differential is less than a predetermined threshold value, the valve operation evaluation unit evaluates that the on-off valve does not fail to be opened.

3. The fuel cell system in accordance with claim 1 , wherein the point in time of the standard gas pressure predetermined is when each of the plurality of the fuel gas tanks has been filled up, and the standard gas pressure predetermined is a gas pressure when the plurality of fuel gas tanks has been filled up.

4. The fuel cell system in accordance with claim 1 , wherein the valve operation evaluation unit does not evaluate whether the on-off valve fails to be opened by comparing the total amounts of the fuel gas consumptions, under a situation where at least one of the total amounts of the fuel gas consumptions calculated by the first and second consumption calculation units has not reached a predetermined gas consumption amount.

5. A vehicle comprises:
a fuel cell system in accordance with claim 1 ; and
battery that is charged by electric power generated in the fuel cell.

6. A vehicle comprises:
a fuel cell system in accordance with claim 2 ; and
battery that is charged by electric power generated in the fuel cell.

7. A vehicle comprises:
a fuel cell system in accordance with claim 3 ; and
battery that is charged by electric power generated in the fuel cell.

8. A vehicle comprises:
a fuel cell system in accordance with claim 4 ; and
battery that is charged by electric power generated in the fuel cell.

9. A method for evaluating an operation failure of an on-off valve provided in a fuel gas flow path from a plurality of fuel gas tanks to a fuel cell in a fuel cell system, the method comprises:
detecting a supply gas pressure of fuel gas that is simultaneously supplied to the fuel cell from the plurality of fuel gas tanks connected in parallel to the fuel cell;
monitoring a power generation status of the fuel cell and calculating a first total gas consumption from a point in time when the detected supply gas pressure reaches a standard gas pressure predetermined, based on an amount of power generated by the fuel cell;
calculating a second total gas consumption based on a gas pressure change that corresponds to a decrease of the detected supply gas pressure from the standard gas pressure; and
evaluating whether the on-off valve fails to be opened by comparing the first and second total gas consumptions.

10. The method in accordance with claim 9 , wherein the evaluating the on-off valve failure comprises calculating a gas consumption differential, which is an absolute value of a difference between the first and second total gas consumptions, and determining that the on-off valve does not fail to be opened in case where the gas consumption differential is less than a predetermined threshold value.

11. The method in accordance with claim 9 , wherein the point in time of the standard gas pressure predetermined is when each of the plurality of the fuel gas tanks has been filled up, and the standard gas pressure predetermined is a gas pressure when the plurality of fuel gas tanks has been filled up.

12. The method in accordance with claim 9 , wherein the evaluation whether the on-off valve fails to be opened is not activated, under a situation where at least one between the first and second total gas consumptions calculated has not reached a predetermined gas consumption amount.

Assignees

• Toyota Motor Co Ltd

Inventors

• Saito Hiromu

Classifications

• B60W2710/28

  Fuel cells · CPC title

• B60L58/30

  for monitoring or controlling fuel cells · CPC title

• B60W2510/28

  Fuel cells · CPC title

• H01M8/04992 Primary

  characterised by the implementation of mathematical or computational algorithms, e.g. feedback control loops, fuzzy logic, neural networks or artificial intelligence · CPC title

• B60L58/33

  by cooling · CPC title