Method for forming negative electrode and method for manufacturing lithium secondary battery

Patent metadata

Field	Value
Publication number	US-9680272-B2
Application number	US-201313763861-A
Country	US
Kind code	B2
Filing date	Feb 11, 2013
Priority date	Feb 17, 2012
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

The number of steps is reduced in the formation process of an electrode. Deterioration of the electrode is suppressed. A highly reliable lithium secondary battery is provided by suppressing the deterioration of the electrode. A method for forming a negative electrode and a method for manufacturing a lithium secondary battery including the negative electrode are provided. In the method for forming the negative electrode, graphene oxide, a plurality of particulate negative electrode active materials, and a precursor of polyimide are mixed to form slurry; the slurry is applied over a negative electrode current collector; and the slurry applied over the negative electrode current collector is heated at a temperature higher than or equal to 200° C. and lower than or equal to 400° C. so that the precursor of the polyimide is imidized. The graphene oxide is reduced in heating the slurry to imidize the precursor of the polyimide.

First claim

What is claimed is:

1. A method for forming a negative electrode, comprising the steps of:
mixing graphene oxide, a plurality of particulate negative electrode active materials, and a precursor of polyimide to form a slurry;
applying the slurry over a negative electrode current collector; and
heating the slurry at a temperature higher than or equal to 200° C. and lower than or equal to 400° C. so that the precursor of the polyimide is imidized,
wherein the graphene oxide is reduced in the step of heating the slurry to imidize the precursor of the polyimide, and
wherein the plurality of particulate negative electrode active materials comprise lithium, aluminum, tin, tin oxide, silicon oxide, silicon carbide, a silicon alloy, or germanium.

2. The method for forming a negative electrode according to claim 1 , wherein the plurality of particulate negative electrode active materials are silicon particles.

3. The method for forming a negative electrode according to claim 1 , wherein the negative electrode current collector is titanium, aluminum, copper, or stainless steel.

4. A method for forming a negative electrode, comprising the steps of:
mixing graphene oxide, a plurality of particulate negative electrode active materials, and a precursor of polyimide to form a slurry;
applying the slurry over a negative electrode current collector;
drying the slurry; and
heating the slurry at a temperature higher than or equal to 200° C. and lower than or equal to 400° C. so that the precursor of the polyimide is imidized,
wherein the graphene oxide is reduced in the step of heating the slurry to imidize the precursor of the polyimide, and
wherein the plurality of particulate negative electrode active materials comprise lithium, aluminum, tin, tin oxide, silicon oxide, silicon carbide, a silicon alloy, or germanium.

5. The method for forming a negative electrode according to claim 4 , wherein the plurality of particulate negative electrode active materials are silicon particles.

6. The method for forming a negative electrode according to claim 4 , wherein the negative electrode current collector is titanium, aluminum, copper, or stainless steel.

7. A method for manufacturing a lithium secondary battery, comprising the steps of:
forming a negative electrode by:
mixing graphene oxide, a plurality of particulate negative electrode active materials, and a precursor of polyimide to form a slurry;
applying the slurry over a negative electrode current collector; and
heating the slurry at a temperature higher than or equal to 200° C. and lower than or equal to 400° C. so that the precursor of the polyimide is imidized,
wherein the graphene oxide is reduced in the step of heating the slurry to imidize the precursor of the polyimide;

forming a positive electrode active material layer over a positive electrode current collector to form a positive electrode; and
providing an electrolyte between the positive electrode and the negative electrode, and
wherein the plurality of particulate negative electrode active materials comprise lithium, aluminum, tin, tin oxide, silicon oxide, silicon carbide, a silicon alloy, or germanium.

8. The method for manufacturing a lithium secondary battery according to claim 7 , wherein the plurality of particulate negative electrode active materials are silicon particles.

9. The method for manufacturing a lithium secondary battery according to claim 7 , wherein the negative electrode current collector is titanium, aluminum, copper, or stainless steel.

10. The method for manufacturing a lithium secondary battery according to claim 7 , further comprising the steps of:
drying the slurry before the steps of heating the slurry.

Assignees

• Semiconductor Energy Lab

Inventors

• Ogino Kiyofumi

Classifications

• H01M4/622

  being polymers · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/38

  of elements or alloys · CPC title

• Y10T29/49224

  with coating · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title