Voltage nonlinear resistive element and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9679684-B2
Application number	US-201514662625-A
Country	US
Kind code	B2
Filing date	Mar 19, 2015
Priority date	Mar 19, 2014
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

A voltage nonlinear resistive element includes a resistor containing a joined body in which a zinc oxide ceramic layer composed mainly of zinc oxide and having a volume resistivity of 1.0×10 −1 Ωcm or less is joined to a bismuth oxide layer composed mainly of bismuth oxide, and a pair of electrodes disposed on the resistor such that an electrically conductive path passes through a joint surface between the zinc oxide ceramic layer and the bismuth oxide layer. In this element, the zinc oxide ceramic layer of the joined body has a lower volume resistivity than before. This can result in a lower clamping voltage in a high-current region than before.

First claim

What is claimed is:

1. A voltage nonlinear resistive element, comprising:
a voltage nonlinear resistor containing at least two joined bodies in each of which a zinc oxide ceramic layer composed mainly of zinc oxide and having a volume resistivity of 1.0×10 −1 Ωcm or less is joined to a bismuth oxide layer composed mainly of bismuth oxide, and
a pair of electrodes disposed on the voltage nonlinear resistor such that an electrically conductive path passes through a junction between the zinc oxide ceramic layer and the bismuth oxide layer,
wherein (i) a bismuth oxide layer, or (ii) a bismuth oxide layer and a conductor layer, or (iii) a bismuth oxide layer, a conductor layer, and a bismuth oxide layer are disposed between adjacent zinc oxide ceramic layers.

2. The voltage nonlinear resistive element according to claim 1 , wherein the zinc oxide ceramic layer contains one or more selected from the group consisting of Al 2 O 3 , In 2 O 3 , and Ga 2 O 3 .

3. The voltage nonlinear resistive element according to claim 1 , wherein the bismuth oxide layer is formed on the zinc oxide ceramic layer by sputtering.

4. A method for manufacturing a voltage nonlinear resistive element, comprising the steps of:
(a) producing a joined body by forming a bismuth oxide layer composed mainly of bismuth oxide on a zinc oxide ceramic layer composed mainly of zinc oxide and having a volume resistivity of 1.0×10 −1 Ωcm or less by sputtering,
(b) preparing at least two of the joined bodies, stacking the joined bodies with a conductor foil interposed between the bismuth oxide layer of one of the joined bodies and the bismuth oxide layer of an adjacent joined body, or directly stacking the joined bodies without anything interposed therebetween, and heat-treating the joined bodies in stacked state in an inert atmosphere at a temperature in the range of 300° C. to 700° C., thereby producing a layered voltage nonlinear resistor in which the joined bodies are stacked and bonded to each other, and
(c) forming a pair of electrodes such that an electrically conductive path passes through a junction between the zinc oxide ceramic layer and the bismuth oxide layer.

5. A method for manufacturing a voltage nonlinear resistive element, comprising the steps of:
(a) producing a joined body by forming a bismuth oxide layer composed mainly of bismuth oxide on a zinc oxide ceramic layer composed mainly of zinc oxide and having a volume resistivity of 1.0×10 −1 Ωcm or less by sputtering,
(b) preparing at least two of the joined bodies, stacking the joined bodies with a conductor foil interposed between the bismuth oxide layer of one of the joined bodies and the zinc oxide ceramic layer of an adjacent joined body, or directly stacking the joined bodies without anything interposed therebetween, and heat-treating the joined bodies in stacked state in an inert atmosphere at a temperature in the range of 300° C. to 700° C., thereby producing a voltage nonlinear resistor in which the joined bodies are stacked and bonded to each other, and
(c) forming a pair of electrodes such that an electrically conductive path passes through a junction between the zinc oxide ceramic layer and the bismuth oxide layer.

6. The method for manufacturing a voltage nonlinear resistive element according to claim 4 , wherein the heat treatment temperature in the step (b) ranges from 300° C. to 500° C.

7. The method for manufacturing a voltage nonlinear resistive element according to claim 5 , wherein the heat treatment temperature in the step (b) ranges from 300° C. to 500° C.

Assignees

• Ngk Insulators Ltd

Inventors

• Yamazaki Satoshi
• Hayase Toru
• Morimoto Kenji
• Kawasaki Shinji
• Takeuchi Yukihisa

Classifications

• C04B2237/34

  Oxidic · CPC title

• C04B2235/3217

  Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina · CPC title

• C04B2235/3298

  Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate · CPC title

• C04B2237/125

  based on noble metals, e.g. silver · CPC title

• C04B2235/658

  Atmosphere during thermal treatment · CPC title