Ceiling cutout collar and remodel light fixture

Patent metadata

Field	Value
Publication number	US-9677747-B2
Application number	US-201514728418-A
Country	US
Kind code	B2
Filing date	Jun 2, 2015
Priority date	Jun 2, 2014
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

An illustrative remodel light assembly for installation from a front side surface of a ceiling or wall panel, such as drywall, includes a collar inserted though and secured to a panel cutout with bendable fingers, a light housing, a light trim including a trim flange, the flange for abutting a front side surface of the panel, and a plurality of self-actuating spring clips coupled to an outer periphery of one of the light housing and light trim, the self-actuating spring clips engaging the collar. The collar provides a secure structure that lines the cutout and upon which the trim flange and self-actuating spring clips secure the light assembly.

First claim

The invention claimed is:

1. A remodel light assembly for installation from a front side surface of a panel forming at least one of a ceiling or wall, comprising:
a collar for insertion in a cutout, the collar including a sleeve, a collar flange, and bendable fingers, the collar flange defined at a first end of the sleeve and the bendable fingers defined at a second end of the sleeve, a length of the sleeve between the first end and a base of the bendable fingers being sized to fittingly receive a thickness of the panel;
a light housing;
a light trim including a trim flange, the flange for abutting a front side surface of the panel upon installation; and
a plurality of self-actuating spring clips coupled to an outer periphery of one of the light housing and the light trim, the self-actuating spring clips retracting upon initial insertion through the collar and extending and engaging the second end of the collar upon full insertion; and
wherein the light housing and the light trim are sized to install through the collar from the front side surface of the panel.

2. The remodel light assembly of claim 1 , wherein the light housing and light trim are integrally formed.

3. The remodel light assembly of claim 1 , wherein the light housing and light trim can be coupled before installation through the collar.

4. The remodel light assembly of claim 1 , wherein the trim flange includes a recess providing clearance for the collar flange so that at least a portion of the trim flange contacts the front side surface of the panel upon installation.

5. The remodel light assembly of claim 1 , wherein the collar sleeve length is shorter than the thickness of the panel and the length of the plurality of fingers is longer than the remaining thickness of the panel so that the fingers can be bent outwardly and extend along a length of a back side surface of the panel.

6. The remodel light assembly of claim 1 , wherein the light trim is selected from a plurality of different light trims.

7. The remodel light assembly of claim 1 , wherein the self-actuating spring clips engaged the collar at the bend of the fingers.

8. The remodel light assembly of claim 1 , wherein the collar is secured from upward and downward movement by the panel captured between the flange and bent fingers of the collar.

9. A method of installing a remodel light assembly from a front side surface of a panel forming at least one of a ceiling or a wall panel, comprising the steps of:
forming a cutout through the panel;
inserting a collar into the cutout, the collar including a sleeve , a collar flange, and bendable fingers, the collar flange defined at a first end of the sleeve and the bendable fingers defined at a second end of the sleeve, a length of the sleeve between the first end and a base of the bendable fingers being sized to fittingly receive a thickness of the panel;
holding the collar flange against a front side surface of the panel;
reaching through the collar and bending the fingers outwardly and against a back side surface of the panel so as to secure the collar in the cutout; and
inserting a light housing and light trim through the collar, the light trim including a trim flange and a plurality of self-actuating spring clips coupled to an outer periphery of one of the light housing and the light trim, and upon insertion, the flange abutting the front side surface of the panel and the plurality of self-actuating spring clips engaging the second end of the collar.

10. The method of claim 9 , wherein the light trim is selected from a plurality of different light trims.

11. The method of claim 9 , wherein the light housing and light trim are coupled before installation through the collar.

12. The method of claim 9 , wherein the light housing and light trim are integrally formed.

13. The method of claim 9 , wherein the self-actuating spring clips engage the collar at the bend of the fingers.

14. The method of claim 9 , wherein the collar is secured from upward and downward movement by the panel captured between the flange and bent fingers of the collar.

15. A remodel light assembly installed from a front side surface of panel forming at least one of a ceiling or wall panel, comprising:
a light housing;
a collar for insertion in a cutout, the collar including a sleeve, a collar flange, and bendable fingers, the collar flange defined at a first end of the sleeve and the bendable fingers defined at a second end of the sleeve;
a light trim coupled to the light housing and including a trim flange, the flange for abutting a front side surface of the panel upon installation; and
a plurality of self-actuating spring clips coupled to an outer periphery of one of the light housing and the light trim; and
wherein steps of installing include:
forming a cutout through the panel;
inserting a collar into the cutout;
holding the collar flange against the front side surface of the panel;
reaching through collar and bending the fingers outwardly and against the back side surface of the panel to secure the collar; and
inserting the light housing and light trim through the collar.

16. The remodel light assembly of claim 15 wherein a length of the sleeve between the first end and a base of the bendable fingers is sized to fittingly receive a thickness of the panel.

Assignees

• Rab Lighting Inc

Inventors

• Highbridge Doug

Classifications

• F21V21/042

  using clamping means, e.g. for clamping with panel or wall · CPC title

• Y10T29/49948

  Multipart cooperating fastener [e.g., bolt and nut] · CPC title

• F21V15/01

  Housings, e.g. material or assembling of housing parts (F21V15/02 takes precedence {housings forming signs or letters G09F13/04}) · CPC title

• F21S8/03

  of surface-mounted type (F21S8/02, F21S8/04 take precedence; details of wall or floor bases F21V21/02) · CPC title

• F21V21/02 Primary

  Wall, ceiling, or floor bases; Fixing pendants or arms to the bases (F21V21/08 takes precedence; bases for movable standing lamps F21V21/06) · CPC title