Deformable plug and seal well system

Patent metadata

Field	Value
Publication number	US-9677370-B2
Application number	US-201414414667-A
Country	US
Kind code	B2
Filing date	Jun 6, 2014
Priority date	Jun 6, 2013
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

A well system includes a drop plug element and an internal plug seat in an internal flow path of a well tubing. At least one of the plug seat or the drop plug element includes a polymer that is deformable, having a first stiffness when subjected to a first strain rate, to allow the drop plug element to pass through the plug seat. The polymer resists deformation, having a second, higher stiffness when subjected to a second, higher strain rate, to resist allowing the plug element to pass through the plug seat and to seal the plug element and plug seat.

First claim

What is claimed is:

1. A well system, comprising:
a well tubing comprising an internal plug seat in an internal flow path of the tubing; and
a drop plug element, at least one of the plug seat or the drop plug element comprises a polymer, the polymer comprising a viscoelastic polyurethane, a viscoelastic phenolic resin or a viscoelastic epoxy resin, wherein the polymer has:
a glass transition temperature in a range from about 78 to 156° C.,
a ratio of Moduli of Glassy to Rubbery State log ((E′ g )/(E′ r )) in a range from 0.5 to 2, wherein E′ g is a glassy modulus of the polymer and E′ r is a rubbery modulus of the polymer,
a loss modulus in a range from greater than about 80 MPa to 240 MPa for a tan δ peak equal to 0.2, and
a storage modulus in a range from greater than about 400 to 1200 MPa; and
the polymer is deformable, having a first stiffness when subjected to a first strain rate, to allow the drop plug element to pass through the plug seat, and
the polymer resists deformation, having a second, higher stiffness when subjected to a second, higher strain rate, to resist allowing the plug element to pass through the plug seat and to seal the plug element and plug seat.

2. The well system of claim 1 , where the stiffness of the polymer is responsive to a fluid characteristic of fluid in the flow path to have the first stiffness when subjected to the first strain rate and the second, higher stiffness when subjected to the second, higher strain rate, the fluid characteristic selected from the group consisting of pressure, flow rate, temperature, and fluid density.

3. The well system of claim 1 , where the well tubing comprises multiple internal plug seats in the flow path of the tubing, at least one of the drop plug element or the multiple internal plug seats comprises the polymer.

4. The well system of claim 3 , where two or more plug seats of the multiple internal plug seats are the same size.

5. The well system of claim 1 , where the drop plug element comprises the polymer, the drop plug element having a largest outer diameter larger than a smallest inner diameter of the plug seat.

6. The well system of claim 5 , where the drop plug element comprises a core surrounded by the polymer.

7. The well system of claim 6 , where the core comprises one or more of a disintegrating material, sand, salt or a magnet.

8. The well system of claim 1 , where the internal plug seat comprises a ring of the polymer with a smallest inner diameter smaller than a largest outer diameter of the drop plug element.

9. The well system of claim 1 , where the internal plug seat is coupled to a shifting sleeve in the well tubing where the shifting sleeve shifts along a length of the well tubing when the drop plug element seals to the internal plug seat.

10. The well system of claim 9 , where the shifting sleeve shifts to open a flow port in the well tubing.

11. The well system of claim 9 , further comprising a ring adjacent the internal plug seat to block the drop plug element from passing the internal plug seat.

12. The well system of claim 11 , where the ring comprises a compressible C-ring.

13. The well system of claim 1 , where the drop plug element is a ball, and the internal plug seat is a ball seat.

14. A method, comprising:
deforming, in response to a first strain rate, a polymer of a drop plug element or a plug seat in an internal flow path of a well tubing to allow the drop plug element to pass through the plug seat, the polymer having a first stiffness in response to the first strain rate of the polymer, the polymer comprising a viscoelastic polyurethane, a viscoelastic phenolic resin or a viscoelastic epoxy resin, wherein the polymer has:
a glass transition temperature in a range from about 78 to 156° C.,
a ratio of Moduli of Glassy to Rubbery State log ((E′ g )/(E′ r )) in a range from 0.5 to 2, wherein E′ g is a glassy modulus of the polymer and E′ r is a rubbery modulus of the polymer,
a loss modulus in a range from greater than about 80 MPa to 240 MPa for a tan δ peak equal to 0.2, and
a storage modulus in a range from greater than about 400 to 1200 MPa; and

resisting deformation of the polymer, in response to a second, higher strain rate, to seal the plug seat and the drop plug element and retain the drop plug element at the plug seat, the polymer having a second, higher stiffness in response to the second, higher strain rate.

15. The method of claim 14 , where the first strain rate and the second, higher strain rate depend on a fluid characteristic selected from the group consisting of pressure, flow rate, temperature, and fluid density.

16. The method of claim 14 , where deforming, in response to the first strain rate, a polymer comprises deforming a ring portion of the plug seat, the ring portion comprising the polymer.

17. The method of claim 14 , where deforming, in response to the first strain rate, a polymer comprises deforming at least a portion of the drop plug element that engages the plug seat.

18. The method of claim 14 , further comprising activating a well tool in the well tubing due to a pressure increase in the well tubing while resisting deformation of the polymer to seal the plug seat and the drop plug element and retain the drop plug element at the plug seat.

19. The method of claim 14 , further comprising restoring the polymer to an original, molded shape after deforming, in response to the first strain rate, the polymer.

20. The method of claim 14 , further comprising deforming again, in response to the first strain rate, the polymer of the drop plug element or a second plug seat in the internal flow path of the well tubing to allow the drop plug element to pass through the second plug seat.

21. The method of claim 14 , further comprising resisting deformation of the polymer, in response to the second, higher strain rate, to seal the drop plug element and a second plug seat in the internal flow path of the well tubing and retain the drop plug element at the second plug seat, the drop plug element or the second plug seat comprising the polymer.

22. A well system, comprising:
a plug seat in an enclosed fluid path; and
a plug to engage and pass the plug seat, the plug or plug seat comprising a viscoelastic silicon rubber polymer that deforms more readily at a first stiffness when subjected to a first strain rate than at a second, higher stiffness when subjected to a second, higher strain rate, wherein the polymer comprises a viscoelastic polyurethane, a viscoelastic phenolic resin or a viscoelastic epoxy resin, wherein the polymer has:
a glass transition temperature in a range from about 78 to 156° C.,
a ratio of Moduli of Glassy to Rubbery State log ((E′ g )/(E′ r )) in a range from 0.5 to 2, wherein E′ g is a glassy modulus of the polymer and E′ r is a rubbery modulus of the polymer,
a loss modulus in a range from greater than about 80 MPa to 240 MPa for a tan δ peak equal to 0.2, and
a storage modulus in a range from greater than about 400 to 1200 MPa.

23. The well system of claim 22 , where the polymer is responsive to a fluid characteristic of fluid in the fluid path, the fluid characteristic selected from the group consisting of pressure, flow rate, temperature, and fluid density.

Assignees

• Halliburton Energy Services Inc

Inventors

• Richards William Mark
• Chang Andy Cheng
• Harms Timothy Edward
• Smith Charles Timothy

Classifications

• E21B33/134

  Bridging plugs · CPC title

• C09K8/487

  Fluid loss control additives; Additives for reducing or preventing circulation loss · CPC title

• E21B34/00

  Valve arrangements for boreholes or wells · CPC title

• E21B33/16

  using plugs for isolating cement charge; Plugs therefor {(stage cementing E21B33/146; spacer compositions C09K8/424)} · CPC title

• E21B33/1208 Primary

  characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence) · CPC title