Knit with barbs on both faces

Patent metadata

Field	Value
Publication number	US-9677208-B2
Application number	US-201214239363-A
Country	US
Kind code	B2
Filing date	Aug 3, 2012
Priority date	Aug 19, 2011
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

The present invention relates to a knit with outwardly protruding barbs on each of its faces, said knit being obtained by: i) knitting yarns on at least four guide bars, one bar forming a chain leaving one needle free in two; two bars threaded with monofilament yarn generating loops protruding outwards from the faces of said knit; the fourth bar producing the connection between the yarns of the three other bars, ii) thermosetting the knit obtained at i), iii) forming the barbs by melting the loops. The invention also relates to a prosthesis comprising such a knit.

First claim

The invention claimed is:

1. A prosthetic knit comprising an arrangement of yarns defining at least two faces for said knit, said knit being provided, on each of its faces, with barbs protruding outwards from said face, said knit being obtained by the following steps:
i) knitting, on a warp knitting machine, yarns distributed on at least four guide bars, comprising needles m, said at least four guide bars operating according to a defined chart repeat; first guide bar Bc, forming a chain stitch and being threaded 1 full, 1 empty, so as to leave free needles (m+i), where i is an odd number and not zero; second and third guide bars Bp 1 and Bp 2 , each threaded with monofilament yarn, each placing said monofilament yarn as an overlap on one and the same free needle (m+i) once every four rows of said chart repeat, said overlaps of the second guide bar Bp 1 being offset by two rows in relation to those of the third guide bar Bp 2 for one and the same free needle (m+i), said overlaps generating loops protruding outwards from a first face of said knit for the second guide bar Bp 1 and from a second face of said knit opposite the first face for the third guide bar Bp 2 ; fourth guide bar Bt, operating according to said chart repeat so as to generate weft yarns producing a connection between the yarns of the first, second, and third guide bars,
ii) thermosetting the knit obtained at i),
iii) forming the barbs by melting the loops.

2. The prosthetic knit according to claim 1 , wherein the monofilament yarns threaded on the second and third guide bars Bp 1 and Bp 2 are chosen from among yarns of polypropylene, polyglycolic acid, polylactic acid and mixtures thereof.

3. The prosthetic knit according to claim 1 , wherein said monofilament yarns threaded on the second and third guide bars Bp 1 and Bp 2 have a diameter from 0.12 to 0.18 mm.

4. The prosthetic knit according to claim 1 , wherein the yarns threaded on the first and fourth guide bars Bc and Bt are chosen from among monofilament and/or multifilament yarns.

5. The prosthetic knit according to claim 1 , wherein step iii) is performed by placing each face of said knit on a cylinder that is brought to a temperature that causes the loops to melt and thus form the barbs.

6. A process for manufacturing a prosthetic knit comprising an arrangement of yarns defining at least two faces for said knit, said knit being provided, on each of its faces, with barbs protruding outwards from said face, said process comprising the following steps: i) knitting, on a warp knitting machine, yarns distributed on at least four guide bars, comprising needles m, said four bars operating according to a defined chart repeat; first guide bar Bc, forming a chain stitch and being threaded 1 full, 1 empty, so as to leave free needles (m+i), where i is an odd number and not zero; second and third guide bars Bp 1 and Bp 2 , each threaded with monofilament yarn, each placing said monofilament yarn as an overlap on one and the same free needle (m+i) once every four rows of said chart repeat, said overlaps of the second guide bar Bp 1 being offset by two rows in relation to those of the third guide bar Bp 2 for one and the same free needle (m+i), said overlaps generating loops protruding outwards from a first face for the second guide bar Bp 1 and from a second face of said knit opposite the first face for the third guide bar Bp 2 ; fourth guide bar Bt, operating according to said chart repeat so as to generate weft yarns producing a connection between the yarns of the first, second, and third guide bars,
ii) thermosetting the knit obtained at i),
iii) forming the barbs by melting the loops.

7. The process according to claim 6 , wherein the monofilament yarns threaded on the second and third guide bars Bp 1 and Bp 2 are chosen from among yarns of polypropylene, polyglycolic acid, polylactic acid and mixtures thereof.

8. The process according to claim 7 , wherein said monofilament yarns threaded on the second and third guide bars Bp 1 and Bp 2 have a diameter from 0.12 to 0.18 mm.

9. The process according to claim 6 , wherein the yarns threaded on the first and fourth guide bars Bc and Bt are chosen from among monofilament and/or multifilament yarns.

10. The process according to claim 6 , wherein step iii) is performed by placing each face of said knit on a cylinder that is brought to a temperature that causes the loops to melt and thus form the barbs.

11. The process comprising at least one knit according to claim 1 or obtained by the process according to claim 6 .

Assignees

• Meneghin Alfredo
• Sofradim Production

Inventors

• Meneghin Alfredo

Classifications

• A61F2002/0068

  having a special mesh pattern · CPC title

• D10B2501/0632

  of the touch-and-close type · CPC title

• D04B21/12 Primary

  characterised by thread material · CPC title

• A61F2/0063

  Implantable repair or support meshes, e.g. hernia meshes · CPC title

• D10B2509/08

  Hernia repair mesh · CPC title