Adaptive trans-critical carbon dioxide cooling systems

Patent metadata

Field	Value
Publication number	US-9676484-B2
Application number	US-201314143812-A
Country	US
Kind code	B2
Filing date	Dec 30, 2013
Priority date	Mar 14, 2013
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

A cooling system includes a first heat exchanger, an evaporator coupled to a thermal load of an aircraft. first and second cooling circuits coupled to the heat exchanger, the first and second cooling circuits selectable via a set of cooling circuit valves that are arranged to direct a refrigerant through the first circuit, the second circuit, or both the first and second circuits based on air passing through the first heat exchanger at ambient conditions of the aircraft, and a receiver configured to accumulate reserve refrigerant to provide flexibility in system operation as the cooling system operates in sub-critical, trans-critical, and super-critical modes of operation.

First claim

What is claimed is:

1. A cooling system comprising:
a first heat exchanger positioned in an aircraft and configured to reject heat to air at ambient conditions of the aircraft;
an expansion device;
an expansion machine;
an evaporator coupled to a thermal load of the aircraft;
first and second cooling circuits both coupled to the first heat exchanger such that the first heat exchanger rejects heat to the air from both the first and second cooling circuits, the first and second cooling circuits selectable via a set of at least three cooling circuit valves that are arranged to direct a refrigerant through the first cooling circuit, the second cooling circuit, or both the first and second cooling circuits based on air passing through the first heat exchanger, wherein one of the at least three cooling circuit valves is operable to bypass refrigerant to a second compressor before reaching the evaporator; and
a receiver coupled in parallel with both the first and second cooling circuits, the receiver configured to receive the refrigerant from the first and second cooling circuits and to accumulate reserve refrigerant to provide flexibility in system operation as the cooling system operates in sub-critical, trans-critical, and super-critical modes of operation;
wherein:
the first cooling circuit includes the expansion device;
the second cooling circuit includes a first compressor and the expansion machine;
the first cooling circuit passes from the first heat exchanger to the evaporator; and
the second cooling circuit passes from the first heat exchanger to the evaporator and in parallel to the first cooling circuit.

2. The cooling system as claimed in claim 1 , wherein the cooling system is for the aircraft, and the ambient conditions are defined by an operating condition of the aircraft.

3. The cooling system as claimed in claim 1 , further comprising the first compressor configured to compress the refrigerant to a first pressure;
wherein the expansion machine is a turbine that is rotationally coupled to the first compressor through a shaft, and the expansion device is an expansion valve.

4. The cooling system as claimed in claim 3 , further comprising:
the second compressor configured to, prior to entering the first compressor, compress the refrigerant to a second pressure that is less than the first pressure; and
a second heat exchanger configured to cool the refrigerant prior to entering the first compressor but after exiting the second compressor.

5. The cooling system as claimed in claim 1 , further comprising:
first and second receiver valves on respective low and high pressure sides of the receiver; and
a controller configured to operate the cooling circuit valves and the receiver valves based on the ambient conditions of the aircraft.

6. The cooling system as claimed in claim 5 , further comprising a high pressure sensor positioned on a high pressure side of the first and second cooling circuits, and a low pressure sensor on a low pressure side of the first and second cooling circuits, wherein the controller is configured to control the mode of operation based at least on one of a measurement of the low pressure sensor and the high pressure sensor.

7. The cooling system as claimed in claim 1 , wherein the refrigerant is CO 2 .

8. The cooling system as claimed in claim 1 , further comprising a recuperative heat exchanger coupled to the first cooling circuit, and coupled to the one cooling circuit valve that bypasses the coolant to the second compressor.

9. A method of operating a cooling system, the method comprising:
operating a set of three valves that cause a refrigerant to pass through a heat exchanger and direct the refrigerant through a first cooling circuit to include an expansion device, a second cooling circuit to include an expansion machine coupled to a first compressor, or both depending on ambient conditions, wherein one of the three valves is operable to bypass refrigerant before reaching an evaporator to a second compressor;
accumulating reserve refrigerant in a receiver to provide flexibility in system operation as the cooling system operates in sub-critical, trans-critical, and super-critical modes of operation, the receiver coupled in parallel with both the first and second cooling circuits; and
receiving the refrigerant from both the first and second cooling circuits in the receiver;
wherein:
the first cooling circuit passes from the first heat exchanger to the evaporator; and
the second cooling circuit passes from the first heat exchanger to the evaporator and in parallel to the first cooling circuit.

10. The method of claim 9 , further comprising compressing the refrigerant in the first compressor to a first pressure; wherein the expansion machine is a turbine that is rotationally coupled to the first compressor through a shaft, and the expansion device is an expansion valve.

11. The method of claim 10 , further comprising:
compressing the refrigerant to a second pressure that is less than the first pressure in the second compressor that is configured to pass the refrigerant to the first compressor; and
cooling the refrigerant in a second heat exchanger and prior to entering the first compressor but after exiting the second compressor.

12. The method of claim 9 , further comprising:
operating cooling circuit valves and receiver valves based on the ambient conditions of an aircraft, wherein the receiver valves comprise first and second receiver valves on respective low and high pressure sides of the receiver; and
operating the cooling circuit valves and the receiver valves based on the ambient conditions of the aircraft.

13. The method of claim 9 , further comprising controlling the mode of operation based at least on one of a measurement of a low pressure sensor and a high pressure sensor, wherein the high pressure sensor is positioned on a high pressure side of the first and second cooling circuits, and the low pressure sensor is positioned on a low pressure side of the first and second cooling circuits.

14. The method of claim 9 , wherein the refrigerant is CO 2 .

15. The method of claim 9 , further comprising passing the refrigerant to a recuperative heat exchanger that is coupled to the first cooling circuit, wherein the one valve is configured to bypass the coolant through the recuperative heat exchanger to the second compressor.

16. An aircraft comprising:
a first heat exchanger;
an expansion device;
an expansion machine;
an evaporator coupled to a thermal load of the aircraft;
first and second cooling circuits coupled to the heat exchanger via at least three cooling circuit valves, the first and second cooling circuits selectable to direct a refrigerant through the first circuit to include the expansion device, the second circuit to include the expansion machine coupled to a first compressor, or both the first and second circuits based on air passing through the first heat exchanger at ambient conditions of the aircraft, wherein one of the at least three cooling circuit valves is operable to bypass refrigerant to a second compressor before reaching the evaporator; and
a receiver coupled in parallel with both the first and second cooling circuits, the receiver configured to receive the refrigerant from the first and second cooling circuits and to accumulate reserve refrigerant to provide flexibility in system operation as the cooling system operates in sub-critical, trans-critical, and super-critical modes of operation;
wherein:
the first cooling circuit passes from the first heat exchanger to the evaporator; and
the second c

Assignees

• Rolls Royce Corp
• Rolls Royce Nam Tech Inc

Inventors

• Vaisman Igor
• Sweeney Patrick C

Classifications

• B64D13/006 Primary

  the air being used to cool structural parts of the aircraft · CPC title

• F25B1/10

  with multi-stage compression (with cascade operation F25B7/00) · CPC title

• B64D2013/0674

  comprising liquid subsystems · CPC title

• F25B2400/0401

  for compressors · CPC title

• B64D13/08 Primary

  the air being heated or cooled · CPC title