Arc welding method, arc welding device and arc welding magnetic field strength adjustment method

Patent metadata

Field	Value
Publication number	US-9676049-B2
Application number	US-201113700813-A
Country	US
Kind code	B2
Filing date	Jun 1, 2011
Priority date	Jun 2, 2010
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

A magnetic field is generated in a workpiece in a direction orthogonal to the joining direction, and as a result of the Lorentz force resulting from the magnetic field and the current between the plasma torch and the workpiece, the front tip side of the arc is bent forward in the direction of advancement of the plasma torch and welding is performed. The magnetic field strength of the welded part is adjusted by changing the relative positions of the plasma torch and a butting portion of the workpiece.

First claim

The invention claimed is:

1. A method of arc welding using an arc torch to conduct arc welding on two workpieces of different thicknesses, the two workpieces of different thicknesses being butted together so as to have different heights on a surface to be arc welded, the method comprising:
generating, inside of the workpieces, a magnetic field in a direction substantially orthogonal to a joining direction in which the arc torch advances;
welding by bending a leading end side of an arc forwards in a direction of advancement of the arc torch by way of Lorentz force resulting from current flowing between the arc torch and the workpieces, and the magnetic field;
extending a molten pool formed by the arc to a front and rear of the arc in a plan view in the direction of advancement of the arc torch, by making the arc torch move in the joining direction during welding; and
causing molten metal in a region at a rear side in the direction of advancement of the arc torch to move towards a thinner workpiece of the two workpieces of different thicknesses, by ejecting shield gas flowing in a spiral from the arc torch in a direction revolving about the arc against a surface of the molten pool formed by the arc.

2. The method of arc welding according to claim 1 , comprising:
generating the magnetic field by disposing magnets on both sides of a joining line of the workpieces at positions at which an influence by magnetism acting inside of the workpieces is greater than an influence acting on the arc.

3. The method of arc welding according to claim 1 , comprising:
conducting the arc welding in a state in which the workpieces are fixed to a non-magnetic jig.

4. The method of arc welding according to claim 1 , comprising:
processing at a temperature at which a welded part of the workpieces exceeds the Curie point.

5. An arc welding device comprising:
an arc torch that conducts arc welding on two workpieces of different thicknesses, the two workpieces of different thicknesses being butted together so as to have different heights on a surface to be arc welded; and
a magnetic field generating mechanism that generates, inside of the workpieces, a magnetic field in a direction orthogonal to a joining direction in which the arc torch advances, the magnetic field bending a leading end side of an arc forwards in a direction of advancement of the arc torch, by way of Lorentz force resulting from the magnetic field and current flowing between the arc torch and the workpieces,
wherein the arc torch extends a molten pool formed by the arc to a front and rear of the arc in a plan view in the direction of advancement of the arc torch, by moving in a joining direction during welding, and
the arc torch comprises an ejection hole that, during welding, causes molten metal in a region at a rear side in the direction of advancement of the arc torch to move towards a thinner workpiece of the two workpieces of different thicknesses, by ejecting shield gas flowing in a spiral from the arc torch in a direction revolving about the arc against a surface of the molten pool formed by the arc.

6. The arc welding device according to claim 5 ,
further comprising a non-magnetic jig that fixes the workpieces.

7. An arc welding magnetic field strength adjustment method for adjusting a magnetic field strength at a welded part in arc welding to weld two butting workpieces of different thicknesses by way of an arc torch, the two butting workpieces of different thicknesses being butted together so as to have different heights on a surface to be arc welded, when generating inside of the workpieces a magnetic field in a direction substantially orthogonal to a joining direction in which the arc torch advances, and arc welding by bending a leading end side of an arc forwards in a direction of advancement of the arc torch, by way of Lorentz force resulting from current flowing between the arc torch and the workpieces, and the magnetic field, the method comprising adjusting the magnetic field strength at the welded part by:
during welding, extending a molten pool formed by the arc to a front and rear of the arc in a plan view in the direction of advancement of the arc torch, by making the arc torch move in the joining direction, and causing molten metal in a region at a rear side in the direction of advancement of the arc torch to move towards a thinner workpiece of the two workpieces of different thicknesses, by ejecting shield gas flowing in a spiral from the arc torch in a direction revolving about the arc against a surface of a molten pool formed by the arc, and
changing relative positions between the arc torch and a butting portion of the workpieces.

8. The method of arc welding according to claim 1 , wherein arc welding is performed with the arc torch facing first surfaces of the two workpieces which are adjacent to second surfaces of the two workpieces, the second surfaces of the two workpieces facing and being butted together, and the first surface of a thicker workpiece of the two workpieces being staggered in a height direction relative to the first surface of the thinner workpiece of the two workpieces.

9. The method of arc welding according to claim 8 , further comprising:
prior to generating the magnetic field, butting the second surfaces of the two workpieces together; and
prior to welding, causing the arc torch to face the first surfaces of the two workpieces.

10. The method of arc welding according to claim 1 , further comprising:
prior to generating the magnetic field, butting the two workpieces of different thicknesses together so as to have different heights on the surface to be arc welded; and
prior to welding, causing the arc torch to face the surface to be arc welded.

11. The arc welding device according to claim 5 , wherein the arc torch is configured to face first surfaces of the two workpieces which are adjacent to second surfaces of the two workpieces, the second surfaces of the two workpieces facing and being butted together, and the first surface of a thicker workpiece of the two workpieces being staggered in a height direction relative to the first surface of the thinner workpiece of the two workpieces.

12. The arc welding magnetic field strength adjustment method according to claim 7 , wherein arc welding is performed with the arc torch facing first surfaces of the two workpieces which are adjacent to second surfaces of the two workpieces, the second surfaces of the two workpieces facing and being butted together, and the first surface of a thicker workpiece of the two workpieces being staggered in a height direction relative to the first surface of the thinner workpiece of the two workpieces.

Assignees

• Fujiuchi Hiroki
• Kodama Tetsuya
• Horimukai Toshiyuki
• Honda Motor Co Ltd

Inventors

• Fujiuchi Hiroki
• Kodama Tetsuya
• Horimukai Toshiyuki

Classifications

• B23K10/02

  Plasma welding · CPC title

• B23K37/0408

  for planar work · CPC title

• H05H1/40

  using applied magnetic fields, e.g. for focusing or rotating the arc {(cf. B23K9/08, B23K9/073)} · CPC title

• B23K2201/18

  Operations & Transport · mapped topic

• B23K37/0461

  Welding tables · CPC title