Flexible fastening system

Patent metadata

Field	Value
Publication number	US-9675386-B2
Application number	US-201414203820-A
Country	US
Kind code	B2
Filing date	Mar 11, 2014
Priority date	Mar 11, 2013
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

A flexible implant system includes a flexible implant, an implant housing, and an implant set screw. The flexible implant is configured to loop around a portion of a bony element. The implant housing includes a housing body defining a rod passage configured to receive an rod. The housing body also defines an implant passage that receives a portion of the flexible implant. The implant set screw engages the flexible implant within the implant passage to fix the flexible implant to the implant housing.

First claim

What is claimed:

1. A flexible implant system comprising:
a flexible implant configured to loop around a portion of a bony element;
an implant housing of unitary construction including a housing body defining a rod passage and an implant passage, the rod passage configured to receive a portion of a rod, the implant passage receiving a portion of the flexible implant, the housing body defining a cutout and a first opening, the cutout in communication with the rod passage and configured to compress and secure the rod within the passage, the first opening orthogonal to the cutout, the housing body having an upper body portion positioned on one side of the cutout and a lower body portion positioned on an opposite side of the cutout;
a rod set screw compressing the cutout when tightened within the first opening, the upper body portion moving towards the lower body portion when the rod set screw compresses the cutout; and
an implant set screw operably engaged with the flexible implant to fix the flexible implant to the implant housing.

2. The flexible implant system of claim 1 , wherein the implant set screw engages the flexible implant when the flexible implant is received within the implant passage.

3. The flexible implant system of claim 1 , wherein the flexible implant includes a leader coupled to an end of the flexible implant, the leader made of a malleable metal.

4. The flexible implant system of claim 3 , wherein the leader is crimped to the flexible implant.

5. The flexible implant of system of claim 1 , wherein the flexible implant includes a stiffening wire bonded to the flexible implant along a portion of the length of the flexible implant to increase the rigidity of the flexible implant.

6. The flexible implant of system of claim 5 , wherein the stiffening wire is internally bonded within the flexible implant along the entire length of the flexible implant.

7. The flexible implant system of claim 1 , wherein the implant passage includes a first implant passage and a second implant passage orthogonal to the first implant passage.

8. The flexible implant system of claim 7 , wherein the flexible implant is received in one of the first implant passage or the second implant passage.

9. The flexible implant system of claim 7 , wherein the first implant passage is in communication with the second implant passage.

10. The flexible implant system of claim 1 , wherein the rod set screw is configured to engage a rod disposed within the rod passage to fix the rod relative to the implant housing.

11. A flexible implant system comprising:
a flexible implant configured to loop around a portion of a bony element;
an implant housing including a housing body defining a rod passage and an implant passage, the rod passage configured to receive a portion of a rod, the implant passage receiving a portion of the flexible implant;
an implant set screw operably engaged with the flexible implant to fix the flexible implant to the implant housing; and
a tensioning instrument configured to tension the flexible implant, the tensioning instrument including a tensioning screw and a clamping mechanism, the clamping mechanism including a clamp arm having a free position, wherein the flexible implant is free to slide through the clamping mechanism, and a locked position, wherein the flexible implant is fixed relative to the clamping mechanism, the tensioning screw moving the clamping mechanism away from the implant housing to tension the flexible implant when the clamping mechanism is in the locked position.

12. A method for securing a spinal rod to a bony element, the method comprising:
looping a flexible implant around the bony element;
positioning an implant housing of unitary construction over the spinal rod such that the spinal rod is disposed within a rod passage of the implant housing;
fixing the implant housing relative to the spinal rod;
passing a portion of the flexible implant through an implant passage defined by the housing body;
tensioning the flexible implant about the bony element by engaging the implant housing with a tensioning instrument, sliding portions of the flexible implant through a clamping mechanism of the tensioning instrument, locking the portions of the flexible implant relative to the clamping mechanism, and rotating a tensioning screw of the tensioning instrument to tension the flexible implant; and
securing the flexible implant relative to the implant housing.

13. The method of claim 12 , wherein securing the flexible implant includes inserting an implant set screw through a second opening defined by the housing body to engage the flexible implant.

14. The method of claim 12 further comprising trimming an excess portion of the flexible implant after securing the flexible implant relative to the implant housing.

15. The method of claim 12 , wherein looping a flexible implant around the bony element includes passing a leader of the flexible implant around the bony element and pulling the leader to draw the flexible implant around the bony element.

16. The method of claim 12 , wherein the tensioning the flexible implant about the bony element and securing the flexible implant relative to the implant housing occurs prior to fixing the implant housing relative to the spinal rod.

Assignees

• K2M Inc

Inventors

• Akbarnia Behrooz
• Yaszay Burt
• Moore Brandon
• Weikel Stuart
• Boyd Clint
• Dipaola Christian

Classifications

• A61B17/7053 Primary

  with parts attached to bones or to each other by flexible wires, straps, sutures or cables · CPC title

• A61B17/8869

  Tensioning devices · CPC title