Connector

Patent metadata

Field	Value
Publication number	US-9673538-B2
Application number	US-201514697762-A
Country	US
Kind code	B2
Filing date	Apr 28, 2015
Priority date	Apr 28, 2014
Publication date	Jun 6, 2017
Grant date	Jun 6, 2017

Abstract

An electrical connector has a connector housing, a conductive contact, and a housing cover. The connector housing has a plurality of wire receiving passageways, and a plurality of elastic wire holders. The conductive contact has a plurality of wire insulation cutting blades electrically connected together, each cutting blade having a tapered tip. The housing cover is connected to the conductive contact, and together with the conductive contact, is positioned on the connector housing such that when a plurality of conductive wires are positioned in the plurality of wire receiving passageways, after the housing cover has been positioned on the connector housing, the conductive contact has pierced through an outer insulation sheath of the conductive wires and is in contact with a conductive core thereof.

First claim

What is claimed is:

1. An electrical connector, comprising:
a connector housing having
a plurality of wire receiving passageways, and
a plurality of elastic wire holders, each elastic wire holder is a Y-shaped structure integrally formed on the connector housing;

a conductive insulation displacement contact (IDC) having a plurality of wire insulation cutting blades electrically connected together; and
a housing cover connected to the IDC, and together with the IDC being positioned on the connector housing.

2. The electrical connector according to claim 1 , wherein the plurality of wire insulation cutting blades extend from a bottom plate of the IDC.

3. The electrical connector according to claim 1 , wherein the Y-shaped structure has
a base portion; and
two adjacent elastic leg portions connected to an end of the base portion and facing each other.

4. The electrical connector according to claim 3 , wherein the two leg portions are elastically biased toward an inserted conductive wire in the wire receiving passageway.

5. The electrical connector according to claim 4 , wherein the connector housing is substantially box-like having
a receiving space positioned in an interior of the connector housing,
peripheral sidewalls,
an opening on a top end, and
a bottom wall having a first plate extending upward into the receiving space, the first plate having a top surface with a plurality of wire guiding grooves.

6. The electrical connector according to claim 5 , wherein the base portion of the Y-shaped structure is connected to the first plate at a position between adjacent wire guiding grooves so that the Y-shaped structure integrally protrudes into the receiving space from the first plate.

7. The electrical connector according to claim 6 , wherein the peripheral sidewalls include a first sidewall, the plurality of wire receiving passageways extending through the first sidewall.

8. The electrical connector according to claim 7 , wherein the bottom wall of the connector housing further includes a second plate extending upward into the receiving space.

9. The electrical connector according to claim 8 , wherein the second plate has a plurality of second wire receiving through holes.

10. The electrical connector according to claim 9 , wherein the second plate is positioned proximate to the first sidewall, between the first sidewall and the first plate.

11. The electrical connector according to claim 10 , wherein the bottom wall of the connector housing further includes a third plate extending upward into the receiving space.

12. The electrical connector according to claim 11 , wherein the third plate has a plurality of third wire receiving through holes.

13. The electrical connector according to claim 12 , wherein the third plate is positioned proximate to the first sidewall, between the first sidewall and the second plate.

14. The electrical connector according to claim 9 , wherein each second wire receiving through hole has an inner surface with a plurality of raised ribs extending longitudinally through the second wire receiving through hole.

15. The electrical connector according to claim 12 , wherein a plurality of projections are disposed on the third plate at positions between two third wire receiving through holes, each extending from a top surface of the third plate toward the first sidewall of the connector housing.

16. The electrical connector according to claim 6 , wherein a wire observation opening is disposed in the bottom wall of the connector housing at a position corresponding to the plurality of elastic wire holders.

17. The electrical connector according to claim 6 , wherein the peripheral sidewalls include a fourth sidewall positioned opposing to the first sidewall, having a plurality of integrated wire guiding grooves.

18. The electrical connector according to claim 7 , wherein a cylindrically shaped wire receiving projection is integrally formed on an outer surface the first sidewall of the connector housing to surround the plurality of first wire receiving through holes.

19. The electrical connector according to claim 6 , wherein cover guiding ribs are respectively positioned on inner surfaces of two opposite sidewalls of the connector housing connected with the first sidewall, and
complimentary guide grooves are positioned on corresponding sidewalls of the housing cover, such that when the housing cover is connected to the connector housing the cover guiding ribs are slidably engaged with guide grooves.

20. The electrical connector according to claim 19 , wherein preassembly stop protrusions are positioned in the guide grooves.

21. The electrical connector according to claim 19 , wherein the housing cover further comprises inclined locking tabs extending from two sides of each guide groove, each locking tab elastically abutting against the inner surface of one of the peripheral sidewalls of the connector housing when the housing cover positioned on the connector housing.

22. The electrical connector according to claim 1 , wherein the housing cover has a first engagement mechanism, and the IDC has a complimentary second engagement mechanism engaged with the first engagement mechanism to connect the IDC to the housing cover.

23. The electrical connector according to claim 2 , wherein each of the plurality of wire insulation cutting blades extends to a tapered tip at an end opposite the bottom plate.

Assignees

• Tyco Electronics Shanghai Co Ltd

Inventors

• Pan Lei
• Pan Biao
• Mao Yuhong
• Ding tongbao

Classifications

• H01R4/22

  End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end · CPC title

• H01R4/2416 Primary

  the contact members having insulation-cutting edges, e.g. of tuning fork type · CPC title

• H01R4/2433 Primary

  one part of the base being movable to push the cable into the slot · CPC title