Worm speed reducer and method for manufacturing worm wheel included in worm speed reducer
US-2015377322-A1 · Dec 31, 2015 · US
US9670988B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9670988-B2 |
| Application number | US-57430505-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 12, 2005 |
| Priority date | Aug 31, 2004 |
| Publication date | Jun 6, 2017 |
| Grant date | Jun 6, 2017 |
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A gear drive unit ( 1 ), for a seat adjuster or a power-assisted steering system, comprised of a spindle ( 40 ), on which a drive gear ( 42 ) that drives the spindle ( 40 ) is provided, a drive assembly ( 20 ), which drives the drive gear ( 42 ) by means of a driven element ( 500 ) and at least one device ( 30 ) on which the drive assembly ( 20 ) is at least flanged-mounted, and which operationally couples at least the driven element ( 500 ) and the drive gear ( 42 ). The invention provides that at least one additional support ( 100, 100 ′) is provided in which the drive gear ( 42 ) is mounted, and this support is fastened to the base part ( 50 ) and supports the device ( 30 ).
Opening claim text (preview).
The invention claimed is: 1. A gear drive unit ( 1 ), which is fastened on a base part ( 50 ), the gear drive unit ( 1 ) comprising: a spindle ( 40 ), on which a drive gear ( 42 ) that drives the spindle ( 40 ) is provided; a drive assembly ( 20 ), which drives the drive gear ( 42 ) by a driven element ( 500 ); and a gear housing ( 30 ) on which the drive assembly ( 20 ) is mounted and which operationally couples at least the driven element ( 500 ) and the drive gear ( 42 ), wherein at least one additional support ( 100 , 100 ′) is positioned in the gear housing such that the driven element ( 500 ) is disposed at least partially radially outside of the at least one additional support ( 100 , 100 ′), and the drive gear ( 42 ) is mounted in the at least one additional support, and the at least one additional support is fastened to the base part ( 50 ) and supports the gear housing ( 30 ), in that the at least one additional support ( 100 , 100 ′) is substantially tubular in shape, and in that the at least one additional support ( 100 , 100 ′) has at least one radial opening ( 130 ), through which the driven element ( 500 ) of the drive assembly ( 20 ) and the drive gear ( 42 ) are connected to one another, and wherein the at least one additional support further includes an area ( 110 ) that forms a customer-side interface. 2. Gear drive unit ( 1 ) according to claim 1 , further comprising at least a first bearing cap ( 200 ) which is fastened within the support ( 100 , 100 ′) and positions the drive gear ( 42 ) axially and radially on one side. 3. Gear drive unit ( 1 ) according to claim 2 , wherein the at least first bearing cap ( 200 ) has an outer thread on the outer circumference, with which it is screwed into a corresponding inner thread of the support ( 100 , 100 ′). 4. Gear drive unit ( 1 ) according to claim 2 , wherein a second bearing cap ( 300 ) is provided, wherein the second bearing cap ( 300 ) is fastened within the support ( 100 ) and positions the drive gear ( 42 ) axially and radially on an other side. 5. Gear drive unit ( 1 ) according to claim 2 , wherein the support ( 100 ′) and the first bearing cap ( 200 ) are joined to have the shape of a cup and position the drive gear ( 42 ) axially and radially on an other side. 6. Gear drive unit ( 1 ) according to claim 3 , wherein a second bearing cap ( 300 ) is provided, wherein the second bearing cap ( 300 ) is fastened in the support ( 100 ) and positions the drive gear ( 42 ) axially and radially on an other side. 7. Gear drive unit ( 1 ) according to claim 3 , wherein the support ( 100 ′) and the first bearing cap ( 200 ) are joined to have the shape of a cup and position the drive gear ( 42 ) axially and radially on an other side. 8. A gear drive unit ( 1 ), which is fastened on a base part ( 50 ), the gear drive unit ( 1 ) comprising: a spindle ( 40 ), on which a drive gear ( 42 ) that drives the spindle ( 40 ) is provided; a drive assembly ( 20 ), which drives the drive gear ( 42 ) by means of a driven element ( 500 ); a gear housing ( 30 ) on which the drive assembly ( 20 ) is mounted and which operationally couples at least the driven element ( 500 ) and the drive gear ( 42 ); and at least one additional support ( 100 , 100 ′) positioned in the gear housing ( 30 ) such that the driven element ( 500 ) is disposed at least partially radially outside of the at least one additional support ( 100 , 100 ′), the drive gear ( 42 ) being mounted in the at least one additional support ( 100 , 100 ′), and the at least one support being fastened to the base part ( 50 ) and supporting the gear housing ( 30 ), wherein the at least one additional support ( 100 , 100 ′) has at least one radial opening ( 130 ), through which the driven element ( 500 ) and the drive gear ( 42 ) are connected to one another, and wherein the at least one additional support ( 100 , 100 ′) is substantially tubular in shape, the gear drive unit also comprising a first main assembly ( 2 ) including the spindle ( 40 ), the drive gear ( 42 ) and the at least one additional support ( 100 , 100 ′), and a second main assembly ( 3 ) including the driven element ( 500 ), the drive assembly ( 20 ) and the gear housing ( 30 ), the second main assembly being fitted to the first main assembly, wherein a pin in the gear housing cooperates with a recess in the support to position the second main assembly with respect to the first main assembly. 9. A gear drive unit ( 1 ) according to claim 8 , wherein the axial play of the drive gear ( 42 ) is minimized during assembly by pushing together the drive gear ( 42 ) and the support ( 100 , 100 ′) and pushing together or screwing down at least one bearing cap ( 200 ). 10. Gear drive unit ( 1 ) according to claim 1 , wherein the support ( 100 , 100 ′) has a tubular wall having therein the radial opening. 11. Gear drive unit ( 1 ) according to claim 10 , wherein the support ( 100 ′) has the shape of a cup. 12. Gear drive unit ( 1 ) according to claim 10 , wherein the tubular wall has a circumferential direction, and wherein the radial opening is elongated in the circumferential direction. 13. Gear drive unit ( 1 ) according to claim 8 , wherein the support ( 100 , 100 ′) has a tubular wall having therein the radial opening. 14. Gear drive unit ( 1 ) according to claim 13 , wherein the support ( 100 ′) has the shape of a cup. 15. Gear drive unit ( 1 ) according to claim 13 , wherein the tubular wall has a circumferential direction, and wherein the radial opening is elongated in the circumferential direction. 16. Gear drive unit ( 1 ) according to claim 1 , wherein the at least one additional support ( 100 , 100 ′) has a substantially cylindrical outer surface. 17. Gear drive unit ( 1 ) according to claim 16 , wherein the at least one radial opening ( 130 ) is formed through the cylindrical outer surface. 18. Gear drive unit ( 1 ) according to claim 1 , wherein the at least one additional support ( 100 , 100 ′) has a substantially cylindrical outer surface along its entire length. 19. Gear drive unit ( 1 ) according to claim 3 , wherein a second bearing cap ( 300 ) is provided, wherein the second bearing cap ( 300 ) is integral with the support ( 100 ′) and positions the drive gear ( 42 ) axially and radially on an other side. 20. The gear drive unit of claim 1 , wherein the customer interface is in the form of a recess in the circumference of the at least one additional support. 21. The gear drive unit of claim 1 , wherein the customer interface is in the form of a projection from the circumference of the at least one additional support. 22. The gear drive unit of claim 8 , wherein the second main assembly further includes a gear cover, wherein the gear cover at least partially surrounds the at least one additional support. 23. A gear drive unit ( 1 ), which is fastened on a base part ( 50 ), the gear drive unit ( 1 ) comprising: a spindle ( 40 ), on which a drive gear ( 42 ) that drives the spindle ( 40 ) is provided; a drive assembly ( 20 ), which drives the drive gear ( 42 ) by a driven element ( 500 ); and a gear housing ( 30 ) on which the drive assembly ( 20 ) is mounted and which operationally couples at least the driven element ( 500 ) and the drive gear ( 42 ), wherein at least one additional support ( 100 ′) is positioned in the gear housing such that the driven element ( 500 ) is disposed at least partially radially outside of the at least one additional support ( 100 ′)
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