Method of preparing aluminum matrix composites and aluminum matrix composites prepared by using the same

Patent metadata

Field	Value
Publication number	US-9670568-B2
Application number	US-201214004824-A
Country	US
Kind code	B2
Filing date	Mar 16, 2012
Priority date	Mar 18, 2011
Publication date	Jun 6, 2017
Grant date	Jun 6, 2017

Abstract

A method of stably preparing an aluminum composite with excellent mechanical properties while the temperature of molten aluminum is maintained at 950° C. or less, includes mixing aluminum powder, a source material for titanium, a source material for a nonmetallic element that is able to be combined with titanium to form a compound, and an active material to prepare a precursor; adding the precursor to molten aluminum; and casting the molten aluminum.

First claim

The invention claimed is:

1. A method of preparing an aluminum matrix composite, the method comprising:
mixing aluminum powder, a source material for titanium, and a source material for a nonmetallic element that is able to be combined with titanium to form a compound;
promoting a reaction between the aluminum powder, the source material for titanium and the source material for the nonmetallic element to prepare a precursor;
adding the precursor to molten aluminum; and
casting the molten aluminum,
wherein the promoting the reaction comprising:
mixing the aluminum powder, the source material for titanium and the source material for the nonmetallic element with an active material,
wherein the active material includes at least one of copper oxide, cobalt oxide, manganese oxide, nickel oxide, iron oxide, vanadium oxide, chromium oxide, and tungsten oxide.

2. The method of claim 1 , wherein the promoting the reaction comprising:
performing a plastic deformation on at least one of the aluminum powder, the source material for titanium, and the source material for a nonmetallic element.

3. The method of claim 1 , wherein the source material for titanium includes titanium oxide powder and the source material for the nonmetallic element includes carbon powder.

4. The method of claim 1 , wherein the source material for titanium includes titanium oxide powder and the source material for the nonmetallic element includes boron compound powder.

5. The method of claim 1 , wherein the source material for titanium includes titanium powder and the source material for the nonmetallic element includes carbon powder.

6. The method of claim 4 , wherein the boron compound powder includes boron oxide powder or zirconium boride powder.

7. The method of claim 1 , wherein the active material is a material that exothermically reacts with at least one of the aluminum powder, the source material for titanium, and the source material for nonmetallic element.

8. The method of claim 1 , wherein an amount of the active material is in a range of 0.1 wt % to 40 wt % based on the precursor.

9. The method of claim 1 , wherein the source material for titanium includes titanium oxide powder and the active material is a material that promotes decomposition of the titanium oxide.

10. The method of claim 9 , wherein the material that promotes decomposition of the titanium oxide includes alkali metal, alkali earth metal, or an oxide of these.

11. The method of claim 9 , wherein the material that promotes decomposition of the titanium oxide includes barium, calcium, strontium, potassium, and an oxide of any one of these.

12. The method of claim 9 , wherein the material that promotes decomposition of the titanium oxide has an amount of 5 wt % or less (greater than 0) based on the precursor.

13. The method of claim 1 , further comprising performing a plastic deformation on at least one of the aluminum powder, the source material for titanium, and the source material for a nonmetallic element.

14. The method of claim 1 , wherein the precursor includes a pellet prepared by molding performed by mechanical pressing to mold or a product obtained by crushing the pellet.

15. The method of claim 1 , wherein the molten aluminum includes one selected from pure molten aluminum and aluminum alloy molten metal containing at least one alloy element, and
wherein the alloy element includes magnesium (Mg), silicon (Si), copper (Cu), manganese (Mn), chromium (Cr), zinc (Zn), nickel (Ni), iron (Fe), tin (Sn), or lithium (Li).

Assignees

• Lee Jung Moo
• Kim Su Hyeon
• Kang Suk Bong
• Cho Young Hee
• Korea Mach & Materials Inst

Inventors

• Lee Jung Moo
• Kim Su Hyeon
• Kang Suk Bong
• Cho Young Hee

Classifications

• C22C1/1047 Primary

  by mixing and casting liquid metal matrix composites · CPC title

• B22D21/04 Primary

  Casting aluminium or magnesium {(no material; see B22D21/007)} · CPC title

• C22C29/005

  comprising a particular metallic binder · CPC title

• C22C1/03

  using master alloys · CPC title

• C22C21/02

  with silicon as the next major constituent · CPC title