Carbon particles

Patent metadata

Field	Value
Publication number	US-9670066-B2
Application number	US-201314087219-A
Country	US
Kind code	B2
Filing date	Nov 22, 2013
Priority date	Mar 15, 2011
Publication date	Jun 6, 2017
Grant date	Jun 6, 2017

Abstract

A composition generally includes carbon particles. The particles are prepared by dissolving a carbohydrate-based precursor in water to form a precursor solution and placing the precursor solution in a pressure vessel. The precursor solution is placed in a pressure vessel. The pressure vessel is heated to a reaction temperature to form carbon particles. The carbon particles are subjected to a chemical activation and a physical activation. The composition includes, by weight, about 5% to about 30% oxygen.

First claim

What is claimed is:

1. A composition of matter comprising hydrothermally dehydrated saccharide-derived carbon particles wherein said particles are characterized by having an oxygen content of 5-30 weight percent and a leakage current of less than 5×10 −4 A.

2. The composition of claim 1 having a leakage current of less than 5×10 −5 A.

3. The composition of claim 1 having an oxygen content of 10-30 weight percent.

4. The composition of claim 1 having an oxygen content of 20-30 weight percent.

5. The composition of claim 1 further characterized by an ESR of <0.65 ohms in H 2 SO 4 , and <5.5 ohms in organic electrolytes.

6. A composition of matter comprising hydrothermally dehydrated carbohydrate-derived carbon particles wherein said particles are characterized by having an oxygen content of 5-30 weight percent and a leakage current of less than 5×10 −4 A.

7. The composition of claim 5 , further characterized by a surface oxygen to bulk oxygen ratio of between about 0.03 to 0.75.

8. The composition of claim 4 , wherein said particles are substantially spherical and have a diameter of between about 5 nm to about 200 μm.

9. The composition of claim 4 , wherein said particles are substantially non-spherical and have a length of between about 5 nm to about 200 μm.

10. The composition of claim 4 , wherein said particles have a pore volume of about 0.01 cm 3 /g to about 1.6 cm 3 /g.

11. The composition of claim 9 , wherein said particles have a surface area from about 20 m 2 /g to about 3,400 m 2 /g.

12. The composition of claim 10 , wherein said particles have a specific capacitance of about 50 F/g to about 300 F/g in an aqueous electrolyte.

13. The composition of claim 10 , wherein said particles have a volumetric capacitance of about 50 F/cc to about 250 F/cc in an aqueous electrolyte.

14. The composition of claim 10 , wherein said particles have a specific capacitance of about 50 F/g to about 250 F/g in an organic electrolyte.

15. The composition of claim 10 , wherein said particles have a volumetric capacitance of about 50 F/cc to about 150 F/cc in an organic electrolyte.

16. The composition of claim 4 , wherein the particles are substantially spherical and at least a first portion of the particles have a first diameter while at least a second portion of said particles have a second diameter wherein said first diameter is less than said the second diameter.

17. The composition of claim 16 , wherein a ratio of the first diameter to the second diameter is no more than about 0.42.

18. A symmetric capacitor, comprising carbon electrodes including the composition of claim 1 and an electrolyte.

19. An asymmetric capacitor, comprising:
an electrode including lithium titanate;
an opposing electrode including the composition of claim 1 ; and
an electrolyte.

20. An electrochemical cell, comprising:
an electrode including the composition of claim 1 and a binder;
an opposing electrode including a metal element or oxide selected from a group consisting of a Group 1, a Group 2 or a Group 13 element or oxide; and
an electrolyte.

21. A chemical system, comprising:
a carbohydrate based substrate; and
a coating layer including carbon particles, the coating layer impregnated to the substrate, and the carbon particles having the composition of claim 1 .

22. A composite electrode comprising, by weight, substantially equal parts of carbonized substantially non-spherical carbon particles and chemically or physically activated substantially spherical carbon particles, wherein the substantially non-spherical carbon particles and the substantially spherical carbon particles have the composition of claim 1 .

23. A composite electrode, comprising, by weight, substantially equal parts of a first carbon particle having a high gravimetric capacitance and a low volumetric capacitance and a second carbon particle having a low gravimetric capacitance and a high volumetric capacitance, wherein the first and second carbon particles are the composition of claim 1 .

24. A composition of matter comprising hydrothermally dehydrated carbon particles wherein the particles are prepared from a dissolved carbohydrate precursor and are characterized by having an oxygen content of 5-30 weight percent, a leakage current less than 5×10 −4 A and an ESR less than <0.65 ohms in H 2 SO 4 , and <5.5 ohms in organic electrolytes.

25. The composition of matter of claim 24 prepared by:
forming a precursor solution including soluble carbohydrate precursors;
placing said precursor solution in a pressure vessel;
heating the pressure vessel to a reaction temperature to form the carbon particles; and
subjecting the carbon particles to a chemical activation and/or a physical activation.

26. The composition of claim 25 wherein said precursor includes at least one precursor selected from a group consisting of glucose, glucosamine, fructose, xylose, sucrose, maltose, packaging peanuts, rayon fiber, starch, cellulose, rice water, bourbon waste, peanut shells, macadamia nut shells, potato, sweet potato, banana peel, orange peel, sugar beet juice, sour milk, corn cob, high fructose corn syrup, bamboo fiber, pistachio shell, coconut shell, fruit cocktail liquid, sweet potato yam liquid, sea-weed, pasta water, corn starch, tapioca and mixtures thereof.

27. The composition of claim 25 prepared by dissolving a carbohydrate based precursor in water to form said precursor solution.

28. The composition of claim 25 prepared by decomposing a non-soluble carbohydrate precursor in water to release said soluble carbohydrate precursor.

29. The composition of claim 1 , wherein the saccharide-derived carbon particles are derived from a saccharide solution.

30. The composition of claim 29 , wherein the saccharide-derived particles are derived from hydrothermal dehydration of the saccharide solution.

Assignees

• Lipka Stephen M
• Swartz Christopher R
• Univ Kentucky Res Found

Inventors

• Lipka Stephen M
• Swartz Christopher R

Classifications

• Y10T428/2982

  Particulate matter [e.g., sphere, flake, etc.] · CPC title

• C01B31/08 Primary

  Chemistry & Metallurgy · mapped topic

• Y02E60/13

  Energy storage using capacitors · CPC title

• C01B31/12

  Chemistry & Metallurgy · mapped topic

• Y10T428/30

  Self-sustaining carbon mass or layer with impregnant or other layer · CPC title