Portable drill assist tool

Patent metadata

Field	Value
Publication number	US-9669473-B2
Application number	US-201514736187-A
Country	US
Kind code	B2
Filing date	Jun 10, 2015
Priority date	Jun 10, 2015
Publication date	Jun 6, 2017
Grant date	Jun 6, 2017

Abstract

An apparatus and method according to one or more embodiments are provided for a tool that guides a drill in drilling a hole at an angle substantially perpendicular to a non-planar work surface. The tool may be implemented, for example, as a portable drill assist tool that rests unsecured on a non-planar work surface substantially perpendicular to a target hole formed within the non-planar work surface. In one example, an apparatus includes a main body having a through hole formed therein. The through hole is configured to receive a drill bushing and an alignment pin. The apparatus further includes at least three legs configured to independently translate relative to the main body to contact the non-planar surface and maintain the through hole substantially perpendicular to the non-planar work surface when the alignment pin is passed through the drill bushing and into the target hole.

First claim

What is claimed is:

1. An apparatus comprising:
a main body having a through hole formed therein, the through hole configured to receive a drill bushing and an alignment pin passed through the drill bushing to align the through hole substantially perpendicular to a target hole formed within a non-planar work surface;
at least three legs configured to independently translate relative to each other and relative to the main body along corresponding axes toward the non-planar work surface;
wherein each leg comprises a leg guide, a leg extension, and a pad, wherein the leg extension comprises a first end coupled to the leg guide and a second end coupled to the pad; and
wherein the second end of each leg extension is configured to translate its associated pad in an arc about the corresponding axis of its associated leg to contact the non-planar work surface and maintain the through hole in the substantially perpendicular alignment.

2. The apparatus of claim 1 , wherein each leg is configured to slide within a corresponding cavity in the main body to translate toward the non-planar work surface along its corresponding axis.

3. The apparatus of claim 2 , further comprising at least three lock mechanisms configured to pass through corresponding insert holes distributed about a perimeter of the main body and exert lateral force to fix the legs relative to the main body to maintain the through hole in the substantially perpendicular alignment.

4. The apparatus of claim 1 , wherein the leg guide, the leg extension, and the pad of each leg are configured to rotate together to translate the associated pad.

5. The apparatus of claim 1 , wherein the main body comprises at least one blind pocket forming within the main body to reduce a weight of the apparatus.

6. The apparatus of claim 1 , wherein the through hole extends from a center of a top surface of the main body to a center of a bottom surface of the main body.

7. The apparatus of claim 1 , further comprising the drill bushing.

8. The apparatus of claim 1 , further comprising the alignment pin.

9. A method of operating the apparatus of claim 1 , the method comprising:
inserting the drill bushing into the through hole;
passing the alignment pin through the drill bushing into the target hole in the non-planar work surface to align the through hole perpendicular to the non-planar work surface; and
adjusting the legs to contact the work surface and maintain the through hole in the perpendicular alignment to the non-planar work surface.

10. The method of claim 9 , further comprising:
drilling the non-planar work surface by a drill bit.

11. A method comprising:
providing an apparatus comprising a main body having a through hole formed therein and at least three legs configured to independently translate relative to each other and relative to the main body along corresponding axes toward a non-planar work surface, wherein each leg comprises a leg guide, a leg extension, and a pad, wherein the leg extension comprises a first end coupled to the leg guide and a second end coupled to the pad;
inserting a drill bushing into the through hole;
passing an alignment pin through the drill bushing into a target hole in the non-planar work surface to align the through hole perpendicular to the non-planar work surface; and
adjusting the legs to contact the non-planar work surface and maintain the through hole in the perpendicular alignment to the non-planar work surface, wherein the second end of each leg extension is configured to translate its associated pad in an arc about the corresponding axis of its associated leg.

12. The method of claim 11 , wherein the adjusting comprises sliding each leg within a corresponding cavity in the main body to translate toward the non-planar work surface along its corresponding axis.

13. The method of claim 12 , wherein the adjusting comprises adjusting at least three lock mechanisms passing through corresponding insert holes distributed about a perimeter of the main body to exert lateral force to fix the legs relative to the main body to maintain the through hole in the substantially perpendicular alignment.

14. The method of claim 11 , wherein the leg guide, the leg extension, and the pad of each leg are configured to rotate together to translate the associated pad.

15. The method of claim 11 , wherein the main body comprises at least one blind pocket formed within the main body to reduce a weight of the apparatus.

16. The method of claim 11 , wherein the through hole extends from a center of a top surface of the main body to a center of a bottom surface of the main body.

17. The method of claim 11 , further comprising:
removing the alignment pin from the target hole and the drill bushing;
passing a drill bit through the drill bushing into the target hole while the legs maintain the through hole in the perpendicular alignment to the non-planar work surface; and
drilling the non-planar work surface by the drill bit.

18. The method of claim 11 , wherein the drill bushing is a first drill bushing having a first inside diameter, the method further comprising:
removing the alignment pin and the first drill bushing from the through hole;
inserting a second drill bushing having a second inside diameter into the through hole;
passing a drill bit through the second drill bushing into the target hole while the legs maintain the through hole in the perpendicular alignment to the non-planar work surface; and
drilling the non-planar work surface by the drill bit.

Assignees

• Boeing Co

Inventors

• Ponton Andrew J
• Pedersen Aaron J

Classifications

• B23B49/02 Primary

  Boring templates or bushings · CPC title

• B23B47/28

  Drill jigs for workpieces (equipment for setting or guiding the drill B23B49/00) · CPC title

• Y10T408/568

  Guide bushing · CPC title

• B23B2215/04

  Aircraft components · CPC title