Method and apparatus for determining a rotor position and rotation speed of an electrical machine

Patent metadata

Field	Value
Publication number	US-9667127-B2
Application number	US-201414759613-A
Country	US
Kind code	B2
Filing date	Jan 2, 2014
Priority date	Jan 11, 2013
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

The invention relates to a brush-commutated electrical machine. The machine includes a rotor with rotor coils which are arranged on rotor poles. The machine also includes a commutator with commutator laminations which are electrically connected to the rotor coils, and having two brushes which are arranged offset in relation to one another, with the result that the brushes alternately commutate when the rotor moves. The machine also includes a stator having stator poles which are arranged in the circumferential direction and at least some of which are provided with stator magnets, wherein the stator poles are designed and/or arranged such that an alternating stator magnetic field which is generated by said stator poles in the circumferential direction is formed differently depending on the pole direction of the respective stator pole.

First claim

The invention claimed is:

1. A brush-commutated electrical machine, comprising:
a rotor having rotor coils which are arranged on rotor poles;
a commutator having
commutator laminations which are electrically connected to the rotor coils, and
two brushes which are arranged offset in relation to one another, so that the brushes alternately commutate when the rotor moves;

a stator having stator poles which are arranged in the circumferential direction and at least some of which are provided with stator magnets,
wherein
the stator poles are configured so that a stator magnetic field which is generated by said stator poles is formed differently depending on the different pole direction of the respective stator pole, and
the stator poles have different magnetic field strengths as a result of at least one selected from the group of i) being formed from different magnetic materials, ii) having different physical geometries, and iii) having different initial magnetizations.

2. The electrical machine as claimed in claim 1 , wherein the stator magnets are arranged in a consequent-pole arrangement, wherein a passive stator pole, which is not formed with a permanent magnet, is provided between in each case two adjacent stator magnets as a consequent pole which is coupled to a return path region of the stator, wherein the consequent pole is formed from a wall region of a magnetically permeable pole pot.

3. The electrical machine as claimed in claim 1 , wherein the stator poles have a different physical geometry depending on the polarity direction of said stator poles, wherein the different physical geometry is formed with different tangential widths in relation to the rotor axis.

4. The electrical machine as claimed in claim 3 , wherein the stator poles include a first stator pole and a second stator pole adjacent to the first stator pole, and wherein a tangential width of the first stator pole is different than a tangential width of the second stator pole.

5. The electrical machine as claimed in claim 1 , wherein the stator poles which are adjacent in the circumferential direction have an opposite pole direction to one another.

6. The electrical machine as claimed in claim 1 , wherein the brushes are arranged with an offset in the circumferential direction of n+½ tangential widths of one of the commutator laminations, where n corresponds to an integer.

7. The electrical machine as claimed in claim 1 , wherein the stator poles are formed with the same physical geometries, and wherein a first stator pole is formed with a first magnetic material and a second stator pole is formed with a second magnetic material different from the first magnetic material, wherein the first magnetic material provides a stronger magnetic field than the second magnetic material.

8. The electrical machine as claimed in claim 1 , wherein the stator poles are formed with the same physical geometries, and wherein a first stator pole is formed with a first initial magnetization and a second stator pole is formed with a second initial magnetization, wherein the first initial magnetization is stronger than the second initial magnetization.

9. A motor system comprising:
a brush-commutated electrical machine, the brush-commutated electrical machine including
a rotor having rotor coils which are arranged on rotor poles,
a commutator having commutator laminations which are electrically connected to the rotor coils, and two brushes which are arranged offset in relation to one another, so that the brushes alternately commutate when the rotor moves, and
a stator having stator poles which are arranged in the circumferential direction and at least some of which are provided with stator magnets, wherein the stator poles have different magnetic field strengths as a result of at least one selected from the group of i) being formed from different magnetic materials, ii) having different physical geometries, and iii) having different initial magnetizations, and wherein the stator poles are configured so that a stator magnetic field which is generated by said stator poles is formed differently depending on the different pole direction of the respective stator pole; and

a controller configured to determine a rotor position and a rotation speed by evaluating a current ripple of a motor current flowing through the electrical machine.

10. The motor system of claim 9 , wherein the voltage which is induced in the coils between the negative and the positive brush is different when interacting with the different stator magnets.

11. The motor system of claim 9 , wherein the generated motor current in the rotor coils between the negative and the positive brush is different when interacting with the different stator magnets, and as a result a phase-offset superimposition of the generated motor current in the rotor coils which is caused by the alternating commutation no longer reduces the current ripple in the order of the number of commutator laminations to such an extent as is the case with identical stator magnets.

12. The motor system of claim 9 , wherein, in the event of interaction of the rotor coils with the different stator magnets over the corresponding angular range of the stator magnets, the current ripple of the motor current which is generated and measured during commutation has a different maximum amplitude, the amplitude of the current ripple does not change in a periodically uniform manner over a complete rotation of the rotor, or the current ripple of the motor current which is generated and measured during commutation has a different maximum amplitude and the amplitude of the current ripple does not change in a periodically uniform manner over a complete rotation of the rotor.

13. The motor system as claimed in claim 9 , wherein the stator poles have a different physical geometry depending on the polarity direction of said stator poles, wherein the different physical geometry is formed with different tangential widths in relation to the rotor axis.

14. The motor system as claimed in claim 13 , wherein the stator poles include a first stator pole and a second stator pole adjacent to the first stator pole, and wherein a tangential width of the first stator pole is different than a tangential width of the second stator pole.

15. The motor system as claimed in claim 9 , wherein the stator poles are arranged in a consequent-pole arrangement, wherein a passive stator pole, which is not formed with a permanent magnet, is provided between in each case two adjacent stator magnets as a consequent pole which is coupled to a return path region of the stator, wherein the consequent pole is formed from a wall region of a magnetically permeable pole pot.

16. The motor system as claimed in claim 9 , wherein the stator poles are formed with the same physical geometries, and wherein a first stator pole is formed with a first magnetic material and a second stator pole is formed with a second magnetic material different from the first magnetic material, wherein the first magnetic material provides a stronger magnetic field than the second magnetic material.

17. The electrical machine as claimed in claim 9 , wherein the stator poles are formed with the same physical geometries, and wherein a first stator pole is formed with a first initial magnetization and a second stator pole is formed with a second initial magnetization, wherein the first initial magnetization is stronger than the second initial magnetization.

Assignees

• Bosch Gmbh Robert

Inventors

• Roos Gerald

Classifications

• H02K23/04 Primary

  having permanent magnet excitation · CPC title

• H02K23/66

  Structural association with auxiliary electric devices influencing the characteristic of, or controlling, the machine, e.g. with impedances or switches · CPC title

• H02P7/0094

  wherein the position is detected using the ripple of the current caused by the commutator · CPC title

• H02K23/40

  characterised by the arrangement of the magnet circuits · CPC title