Rotor of electric motor and motor using the same

Patent metadata

Field	Value
Publication number	US-9667111-B2
Application number	US-201414310547-A
Country	US
Kind code	B2
Filing date	Jun 20, 2014
Priority date	Jun 20, 2013
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

Exemplary embodiments disclose a rotor of an electric motor and an electric motor using the same. The rotor includes a core which includes a plurality of protrusion portions which are arranged along an outer circumference of the core and protrude radially to an outer portion of the core, and a plurality of concave portions interposed between the protrusion portions; a plurality of permanent magnets which are respectively disposed at the plurality of concave portions; and a plurality of pole pieces which are disposed at the plurality of concave portions and at outer sides of the plurality of permanent magnets. A length of each of the plurality of pole pieces in an axial direction is shorter than a length of each of the plurality of protrusion portions in the axial direction.

First claim

What is claimed is:

1. A rotor of an electric motor, the rotor comprising:
a core comprising a plurality of protrusion portions which are arranged along an outer circumference of the core and protrude radially to an outer portion of the core, and a plurality of concave portions interposed between the protrusion portions;
a plurality of permanent magnets which are respectively disposed at the plurality of concave portions; and
a plurality of pole pieces which are disposed at the plurality of concave portions and at outer sides of the plurality of permanent magnets,
wherein a length of each of the plurality of pole pieces in an axial direction is shorter than a length of each of the plurality of protrusion portions in the axial direction,
wherein a length of each of the plurality of permanent magnets is longer than a length of each of the plurality of pole pieces in the axial direction, and
wherein the length of each of the plurality of permanent magnets is equal to or shorter than the length of each of the plurality of protrusion portions in the axial direction.

2. The rotor of claim 1 , wherein each of the plurality of protrusion portions protrude further than each of the plurality of pole pieces in the axial direction.

3. The rotor of claim 1 , further comprising a reinforcing member comprising a plurality of reinforcing parts respectively corresponding to the plurality of protrusion portions,
wherein the reinforcing member is formed of a ferromagnetic material, and is disposed on at least one side of the core in the axial direction such that the plurality of reinforcing parts respectively contact the plurality of protrusion portions.

4. The rotor of claim 3 , wherein a width of each of the plurality of reinforcing parts is equal to or greater than a width of each of the plurality of protrusion portions.

5. The rotor of claim 1 , further comprising a blocking member which is formed of a magnetically non-permeable material, and is disposed on at least one of an upper side and a lower side of each of the plurality of pole pieces in the plurality of concave portions,
wherein the blocking member is configured to prevent a leakage magnetic flux between adjacent pole pieces among the plurality of pole pieces.

6. The rotor of claim 5 , further comprising an upper plate and a lower plate which are respectively disposed at an upper side of the core and a lower side of the core in the axial direction, and are coupled to the core,
wherein the blocking member is integrally formed with at least one of the upper plate and the lower plate.

7. The rotor of claim 1 , wherein the core and the plurality of pole pieces are provided as one body.

8. A rotor of an electric motor, the rotor comprising:
a core comprising a plurality of protrusion portions which are arranged spaced apart from each other along an outer circumference of the core and protrude radially to an outer portion of the core;
a plurality of permanent magnets which are respectively disposed between each of the plurality of protrusion portions; and
a reinforcing member which is disposed on at least one side of the core in an axial direction, and is configured to enlarge a magnetic path passing through a corresponding protrusion portion in at least the axial direction,
wherein a circumferential width of the reinforcing member is greater than a circumferential width of the corresponding protrusion portion.

9. The rotor of claim 8 , wherein the reinforcing member comprises a plurality of reinforcing parts respectively corresponding to the plurality of protrusion portions, and is disposed on at least one side of the core in the axial direction such that the plurality of reinforcing parts respectively contact the plurality of protrusion portions.

10. The rotor of claim 8 , further comprising a plurality of pole pieces which are disposed between each of the plurality of protrusion portions and at outer sides of each of the plurality of permanent magnets,
wherein a length of each of the plurality of pole pieces is shorter than a length of each of the plurality of protrusion portions in the axial direction, and
wherein a length of each of the plurality of permanent magnets is longer than the length of each of the plurality of pole pieces in the axial direction.

11. The rotor of claim 10 , further comprising a blocking member which is formed of a magnetically non-permeable material, and is disposed on at least one of an upper side and lower side of each of the plurality of pole pieces,
wherein the blocking member is configured to prevent a leakage magnetic flux between adjacent pole pieces.

12. An electric motor comprising:
a stator comprising a coil generating an electric field; and
a rotor configured to rotate according to an electromagnetic interaction with the coil, the rotor comprising:
a core comprising a plurality of protrusion portions which are arranged along an outer circumference of the core and protrude radially to an outer portion of the core, and a plurality of concave portions interposed between the respective protrusion portions;
a plurality of permanent magnets which are disposed at the plurality of concave portions, respectively; and
a plurality of pole pieces which are disposed at the plurality of concave portions and at outer sides of the plurality of permanent magnets,
wherein a length of each of the plurality of pole pieces in an axial direction is shorter than a length of each of the plurality of protrusion portions in the axial direction,
wherein a length of each of the plurality of permanent magnets is longer than each of the plurality of pole pieces in the axial direction, and
wherein the length of each of the plurality of permanent magnets is equal to or shorter than the length of each of the plurality of protrusion portions in the axial direction.

13. The electric motor of claim 12 , wherein each of the plurality of protrusion portions protrude further than each of the plurality of pole pieces in the axial direction.

14. The electric motor of claim 12 , further comprising a reinforcing member comprising a plurality of reinforcing parts respectively corresponding to the plurality of protrusion portions,
wherein the reinforcing member is formed of a ferromagnetic material, and is disposed on at least one side of the core in the axial direction such that the plurality of reinforcing parts respectively contact the plurality of protrusion portions.

15. The electric motor of claim 14 , wherein a width of each of the plurality of reinforcing parts is equal to or greater than a width of each of the plurality of protrusion portions.

16. The electric motor of claim 12 , further comprising a blocking member which is formed of a magnetically non-permeable material, and is disposed on at least one of an upper side and lower side of each of the plurality of pole pieces of the respective concave portions,
wherein the blocking member is configured to prevent a leakage magnetic flux between adjacent pole pieces.

17. The electric motor of claim 16 , further comprising an upper plate and a lower plate which are respectively disposed at an upper side of the core and a lower side of the core in the axial direction,
wherein the upper plate and the lower plate are coupled to the core, and
wherein the blocking member is integrally formed with at least one of the upper plate and the lower plate.

Assignees

• Samsung Electronics Co Ltd
• Kyungpook Nat Univ Industry-Academic Coop Found

Inventors

• Kim Won-Ho
• Lim Seong-Taek
• Choi Hong-Soon
• Cho Jin-Woo

Classifications

• H02K1/2773

  consisting of tangentially magnetized radial magnets · CPC title

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• H02K1/27 Primary

  Rotor cores with permanent magnets · CPC title