Method for manufacturing mirror structure, mirror structure, light collection device having same, heat collection facility, and solar thermal power generation facility

Patent metadata

Field	Value
Publication number	US-9664416-B2
Application number	US-201314380850-A
Country	US
Kind code	B2
Filing date	Mar 21, 2013
Priority date	Mar 28, 2012
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

A mirror ( 31 ) that reflects solar light, a rear plate ( 35 ) that supports a rear surface of the mirror ( 31 ), and a support frame ( 36 ) that is disposed on a rear surface of the rear plate ( 35 ) are prepared. Next, the rear plate ( 35 ) and the support frame ( 36 ) are joined to each other. Moreover, an adhesive agent is disposed between the mirror ( 31 ) and the rear plate ( 35 ), the mirror ( 31 ), the rear plate ( 35 ), and the support frame ( 36 ) are elastically deformed so that a reflecting surface of the mirror ( 31 ) forms a target three-dimensional curved surface, using a lower mold ( 51 ) and an upper mold ( 52 ), and the elastically deformed state is maintained until the adhesive agent is cured.

First claim

The invention claimed is:

1. A method for manufacturing a mirror structure that comprises plate-shaped first and second mirrors each having a reflecting surface which reflects solar light and forms one rotation symmetry surface, a plate-shaped first rear plate which supports a rear surface of the plate-shaped first mirror, a plate-shaped second rear plate which supports a rear surface of the plate-shaped second mirror, and a support frame which is disposed on rear surfaces of the plate-shaped first and second rear plates, the mirror structure that radiates the solar light to a heat receiver using the reflecting surfaces of the plate-shaped first and second mirrors, the method comprising:
a joining step of joining the plate-shaped first and second rear plates and the support frame; and
an adherence step of disposing an adhesive agent between the plate-shaped first and second mirrors and the plate-shaped first and second rear plates, of pressing a first mold which contacts the first and second mirrors to a second mold which contacts the first and second rear plates and the support frame so that the first mold opposes the second mold, of elastically deforming the plate-shaped first and second mirrors, the plate-shaped first and second rear plates, and the support frame so that the reflecting surfaces of the plate-shaped first and second mirrors form one three-dimensional curved surface, and of maintaining the elastically deformed condition of the plate-shaped first and second mirrors, the plate-shaped first and second rear plates and the support frame until the adhesive agent is cured,
wherein the support frame comprises a columnar shaft that connects together the first rear plate and the second rear plate, and
wherein the columnar shaft is disposed between the first rear plate and the second rear plate.

2. The method for manufacturing a mirror structure according to claim 1 ,
wherein in the adherence step, a shape of the reflecting surfaces of the first and second mirrors is formed so that a portion of the three-dimensional curved surface is formed on all reflecting surfaces of the first and second mirrors.

3. The method for manufacturing a mirror structure according to claim 2 ,
wherein in the adherence step, a shape of the reflecting surfaces of the first and second mirrors is formed so that a portion of a rotation symmetry surface which is the three-dimensional curved surface is formed on all reflecting surfaces of the first and second mirrors and a rotation symmetry axis of the rotation symmetry surface exists among the first and second mirrors.

4. The method for manufacturing a mirror structure according to claim 1 ,
wherein the adhesive agent is an elastic adhesive agent.

5. A mirror structure that radiates solar light to a heat receiver, the structure comprising:
first and second mirrors each having a reflecting surface that reflects the solar light and forms one rotation symmetry surface;
a first rear plate that supports a rear surface of the first mirror;
a second rear plate that supports a rear surface of the second mirror; and
a support frame that is disposed on rear surfaces of the first and second rear plates,
wherein the first and second mirrors, the first and second rear plates, and the support frame are joined to each another to elastically deform so that the reflecting surfaces of the first and second mirrors form one three-dimensional curved surface, and the elastically deformed condition of the first and second mirrors, the first and second rear plates and the support frame is maintained,
wherein the first mirror is joined to the first rear plate by adhesive agent,
wherein the second mirror is joined to the second rear plate by adhesive agent,
wherein the adhesive agent is elastic adhesive agent,
wherein the support frame comprises a columnar shaft that connects the first rear plate and the second rear plate, and
wherein the columnar shaft is disposed between the first rear plate and the second rear plate.

6. The mirror structure according to claim 5 ,
wherein a portion of a rotation symmetry surface which is the three-dimensional curved surface is formed from all reflecting surfaces of the first and second mirrors, and
wherein a rotation symmetry axis of the rotation symmetry surface exists between the first mirror and the second mirror.

7. The mirror structure according to claim 6 ,
wherein the support frame includes a plurality of support beam members which extends in a radiation direction to the rotation symmetry axis and supports the first and second rear plates, and
wherein the plurality of support beam members is elastically deformed.

8. A light collection device, comprising:
the mirror structure according to claim 5 ; and
a driving device that is configured to tilt the first and second mirrors,
wherein the driving device comprises:
a first rotation shaft that is rotatable with a first rotation axis as a central axis, wherein the first rotation axis passes through a principal point of the mirror structure;
a second rotation shaft that is attached to the first rotation shaft so as to be rotatable with a second rotation axis as a central axis, wherein the second rotation axis is perpendicular to the first rotation axis; and
a drive mechanism that is configured to change angle of the first rotation axis with respect to a horizontal surface.

9. A heat collection facility, comprising:
the light collection device according to claim 8 ; and
a heat receiver that heats a medium by solar light collected by the light collection device.

10. A solar thermal power generation facility, comprising:
the light collection device according to claim 8 ;
a heat receiver that heats a medium by solar light collected by the light collection device;
a turbine that is driven by the medium heated in the heat receiver; and
a generator that generates electricity by driving of the turbine.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Furutani Akira

Classifications

• F24S30/425

  Horizontal axis · CPC title

• G02B7/183

  specially adapted for very large mirrors, e.g. for astronomy, {or solar concentrators} · CPC title

• F24S23/71

  with parabolic reflective surfaces (with cylindro-parabolic reflective surfaces F24S23/74) · CPC title

• B32B38/0012

  Mechanical treatment, e.g. roughening, deforming, stretching · CPC title

• B32B2038/0076

  Curing, vulcanising, cross-linking · CPC title