Headlight lens for a vehicle headlight

Patent metadata

Field	Value
Publication number	US-9664352-B2
Application number	US-201314437729-A
Country	US
Kind code	B2
Filing date	Aug 14, 2013
Priority date	Nov 8, 2012
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

The invention relates to a headlight lens for a vehicle headlight, in particular for a motor vehicle headlight, wherein the headlight lens has an, in particular blank-pressed, integral body which is composed of a transparent material and has at least one light entry surface and has at least one optically active light exit surface, characterized in that the integral body comprises a light tunnel which merges with a bend in a light conduction part for forming the bend as a light/dark boundary, wherein the radiation power of the light which enters the headlight lens through the light entry surface and exits from the light exit surface (for forming the bend as a light/dark boundary) is at least 80% of the radiation power of the light which enters the headlight lens through the light entry surface.

First claim

The invention claimed is:

1. A headlight lens for a vehicle headlight, the headlight lens including a body of transparent material, the body comprising:
at least one light entry face
at least one optically effective light exit face,
a light passage section, and
a light tunnel which, via a bend, transits into the light passage section configured for imaging the bend as a bright-dark-boundary,
wherein the radiant flux of light which enters the headlight lens through the light entry face and exits from the light exit face for imaging the bend as a bright-dark-boundary amounts to at least 88% of the radiant flux of the light which enters the headlight lens through the light entry face,
wherein the light tunnel is arranged between the bend and the light entry face,
wherein the light passage section is arranged between the bend and the light exit face,
wherein a first straight line intersects a second straight line by an angle, which angle, when viewing the headlight lens such that the light passage section lies to the right of the light tunnel, amounts to 1° to 10° seen in a clockwise sense starting from the first straight line,
wherein the first straight line is one of the group consisting of
an optical axis of the light passage section,
an optical axis of the light exit face,
a projection of the optical axis of the light and passage section onto a vertical plane, and
a projection of the optical axis of the light exit face onto the vertical plane, and

wherein the second straight line is one of the group consisting of
an optical axis of the light tunnel, and
a projection of the optical axis of the light tunnel onto the vertical plane.

2. The headlight lens as claimed in claim 1 , wherein the first straight line is the optical axis of the light exit face, and wherein the second straight line is an optical axis of the light tunnel.

3. The headlight lens as claimed in claim 1 , wherein the first straight line is the optical axis of the light passage section, and wherein the second straight line is an optical axis of the light tunnel.

4. The headlight lens as claimed in claim 3 , wherein, the light entry face is inclined with respect to the optical axis of the light passage section by an angle of between 5° and 70°.

5. The headlight lens as claimed in claim 3 , wherein, the light entry face is inclined with respect to the optical axis of the light passage section by an angle of between 20° and 50°.

6. The headlight lens as claimed in claim 1 , wherein the first straight line is the projection of the optical axis of the light exit face onto the vertical plane, and wherein the second straight line is a projection of the optical axis of the light tunnel onto the vertical plane.

7. The headlight lens as claimed in claim 6 , wherein the body of transparent material is monolithic.

8. The headlight lens as claimed in claim 6 , the bend being a curved transition having a radius of curvature of no less than 50 nm and no more than 0.25 mm.

9. The headlight lens as claimed in claim 6 , the bend being a curved transition having a radius of curvature of at least 0.05 mm.

10. The headlight lens as claimed in claim 6 , wherein the light tunnel is not flexible.

11. The headlight lens as claimed in claim 1 , wherein the light exit face comprises at least two segments, which are separated from each other by means of one of the group consisting of an indentation, a notch, and a discontinuity.

12. The headlight lens as claimed in claim 1 , wherein the point of intersection of the first straight line with the second straight line is provided for in the transition from the light tunnel to the light passage section.

13. The headlight lens as claimed in claim 1 , wherein the light exit face comprises at least two segments, which are separated from each other by means of an indentation.

14. A headlight lens for a vehicle headlight, the headlight lens including a body of transparent material, the body comprising:
at least one light entry face
at least one optically effective light exit face,
a light passage section, and
a light tunnel which, via a bend, transits into the light passage section configured for imaging the bend as a bright-dark-boundary, wherein the light tunnel comprises an area on its surface which essentially corresponds to part of the surface of an ellipsoid,
wherein the radiant flux of the light which enters the headlight lens through the light entry face and exits from the light exit face for imaging the bend as a bright-dark-boundary amounts to at least 88% of radiant flux of the light which enters the headlight lens through the light entry face
wherein the light tunnel is arranged between the bend and the light entry face,
wherein the light passage section is arranged between the bend and the light exit face,
wherein a first straight line intersects a second straight line by an angle, which angle, when viewing the headlight lens such that the light passage section lies to the right of the light tunnel, amounts to 1° to 10° seen in a clockwise sense starting from the first straight line,
wherein the first straight line is one of the group consisting of
an optical axis of the light passage section,
an optical axis of the light exit face,
a projection of the optical axis of the light and passage section onto a vertical plane and
a projection of the optical axis of the light exit face onto the vertical plane, and

wherein the second straight line is one of the group consisting of
a straight line through the two focal points of the ellipsoid and
a projection of the straight line through the two focal points of the ellipsoid onto the vertical plane.

15. The headlight lens as claimed in claim 14 , wherein the light tunnel is arranged between the bend and the light entry face, and wherein the light passage section is arranged between the bend and the light exit face.

16. The headlight lens as claimed in claim 15 , wherein the first straight line is the optical axis of the light exit face, and wherein the second straight line is the straight line through the two focal points of the ellipsoid.

17. The headlight lens as claimed in claim 15 , wherein the first straight line is the projection of the optical axis of the light exit face onto the vertical plane, and wherein the second straight line is the projection of the straight line through the two focal points of the ellipsoid onto the vertical plane.

18. The headlight lens as claimed in claim 17 , wherein, the light entry face is inclined with respect to the optical axis of the light passage section by an angle of between 5° and 70°.

19. The headlight lens as claimed in claim 18 , wherein the body of transparent material is monolithic.

20. The headlight lens as claimed in claim 19 , the bend being a curved transition having a radius of curvature of at least 0.05 mm.

21. The headlight lens as claimed in claim 18 , the bend being a curved transition having a radius of curvature of no less than 50 nm and no more than 0.25 mm.

22. The headlight lens as claimed in claim 21 , wherein the light exit face comprises at least two segments, which are separated from each other.

23. The headlight lens as claimed in claim 21 , wherein the light tunnel comprises an area on its surface which essentially corresponds to at least 15% of the surface of an ellipsoid.

24. The headlight lens as claimed in claim 15 , wherein the point of intersection of the first straight line with the secon

Assignees

• Docter Optics Se

Inventors

• Scheibner Hans
• Mozaffari-Afshar Mohsen

Classifications

• F21S41/25

  Projection lenses · CPC title

• B60Q1/04

  the devices being headlights · CPC title

• F21S41/24

  Light guides · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21W2102/19

  for curves · CPC title