Planetary differential CVT with anti-freewheel one way clutch

Patent metadata

Field	Value
Publication number	US-9664261-B1
Application number	US-201615189484-A
Country	US
Kind code	B1
Filing date	Jun 22, 2016
Priority date	Jun 22, 2016
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

A planetary differential continuously variable transmission is provided having a first drive input ring gear having internal teeth, and a planetary differential connected to the first drive input ring gear, A first electric machine is provided having a first stator and a first rotor, with the first rotor being connected to the first drive ring input ring gear. A second electric machine is provided having a second stator and a second rotor, with the second rotor being connected to the planet gear carrier of the planetary differential and acts as a second drive input. A one way clutch is located between the second stator and the second rotor to limit a reverse rotation of the second rotor in order to improve efficiency and save battery life in electric or hybrid vehicles with this drive system.

First claim

The invention claimed is:

1. A planetary differential continuously variable transmission, comprising:
a first drive input ring gear having internal teeth;
a planetary differential connected to the first drive input ring gear, the planetary differential including a planet gear carrier, first planet gears, second planet gears, a first sun gear, and a second sun gear, teeth of each of the first planet gears are engaged with the internal teeth of the first drive input ring gear and the teeth of each of the first planet gears engage teeth of the first sun gear, and the teeth of each of the first planet gears also engage teeth of corresponding ones of each of the second planet gears, and the teeth of each of the second planet gears engage teeth of the second sun gear;
a first electric machine having a first stator and a first rotor, the first rotor is connected to the first drive ring input ring gear;
a second electric machine having a second stator and a second rotor, the second rotor is connected to the planet gear carrier that acts as a second drive input; and
a one way clutch located between the second stator and the second rotor to limit a reverse rotation of the second rotor.

2. The transmission of claim 1 , wherein at least one of the first and second electric machines is a motor generator.

3. The transmission of claim 1 , wherein the second electric machine is connected to a controller configured to energize the second electric machine in a manner to optimize a power consumption of the first electric machine and the second electric machine for a power output condition for the transmission.

4. The transmission as claimed in claim 1 , wherein the one way clutch is a sprag clutch.

5. The transmission as claimed in claim 1 , wherein the one way clutch is a roller clutch.

6. The transmission as claimed in claim 1 , wherein the one way clutch is a rocker clutch.

7. The transmission as claimed in claim 1 , wherein first and second output shafts are connected to the first and second sun gears, respectively.

8. The transmission as claimed in claim 1 , wherein the first and second electric machines are arranged concentrically around the output shafts.

9. The transmission as claimed in claim 1 , wherein the first electric machine is reversible to reverse a rotation direction of the output shafts.

10. An electric vehicle comprising:
a planetary differential continuously variable transmission, including
a first drive input ring gear having internal teeth;
a planetary differential connected to the first drive input ring gear, the planetary differential including a planet gear carrier, first planet gears, second planet gears, a first sun gear, and a second sun gear, teeth of each of the first planet gears are engaged with the internal teeth of the first drive input ring gear and the teeth of each of the first planet gears engage teeth of the first sun gear, and the teeth of each of the first planet gears also engage teeth of corresponding ones of each of the second planet gears, and the teeth of each of the second planet gears engage teeth of the second sun gear;
a first electric machine having a first stator and a first rotor, the first rotor is connected to the first drive ring input ring gear;
a second electric machine having a second stator and a second rotor, the second rotor is connected to the planet gear carrier that acts as a second drive input;
a one way clutch located between the second stator and the second rotor to limit a reverse rotation of the second rotor;
a power source connected to the first and second electric machines;
wheels connected to the output shafts; and
a controller configured to energize the second electric machine in a manner to optimize a power consumption of the first electric machine and the second electric machine for a power output condition required to achieve a desired driving speed.

11. A hybrid vehicle comprising:
a planetary differential continuously variable transmission, including
a first drive input ring gear having internal teeth;
a planetary differential connected to the first drive input ring gear, the planetary differential including a planet gear carrier, first planet gears, second planet gears, a first sun gear, and a second sun gear, teeth of each of the first planet gears are engaged with the internal teeth of the first drive input ring gear and the teeth of each of the first planet gears engage teeth of the first sun gear, and the teeth of each of the first planet gears also engage teeth of corresponding ones of each of the second planet gears, and the teeth of each of the second planet gears engage teeth of the second sun gear;
a first electric machine having a first stator and a first rotor, the first rotor is connected to the first drive ring input ring gear;
a second electric machine having a second stator and a second rotor, the second rotor is connected to the planet gear carrier that acts as a second drive input;
a one way clutch located between the second stator and the second rotor to limit a reverse rotation of the second rotor;
a power source connected to the first and second electric machines;
wheels connected to the output shafts; and
a controller configured to energize the second electric machine in a manner to optimize a power consumption of the first electric machine and the second electric machine for a power output condition required to achieve a desired driving speed.

Assignees

• Schaeffler Technologies Ag

Inventors

• Linton Daniel

Classifications

• F16H48/05

  Multiple interconnected differential sets · CPC title

• F16H3/724 Primary

  using externally powered electric machines · CPC title

• B60K1/02

  comprising more than one electric motor · CPC title

• B60K2001/001

  one motor mounted on a propulsion axle for rotating right and left wheels of this axle · CPC title

• F16H2003/007

  with two flow paths, one being directly connected to the input, the other being connected to the input through a clutch · CPC title