Method and apparatus to provide power conversion with high power factor

Patent metadata

Field	Value
Publication number	US-9660520-B2
Application number	US-201414758033-A
Country	US
Kind code	B2
Filing date	Apr 8, 2014
Priority date	Apr 9, 2013
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A power converter circuit rectifies a line voltage and applies the rectified voltage to a stack of capacitors. Voltages on the capacitors are coupled to a plurality of regulating converters to be converted to regulated output signals. The regulated output signals are combined and converted to a desired DC output voltage of the power converter. Input currents of the regulating converters are modulated in a manner that enhances the power factor of the power converter.

First claim

What is claimed is:

1. A power converter circuit comprising:
a line frequency rectifier circuit having an input and an output wherein in response to an alternating current (ac) input voltage of the power converter circuit being provided to the input of said line frequency rectifier circuit, said line frequency rectifier circuit rectifies the ac input voltage and provides a rectified output voltage at the output thereof;
a plurality of capacitors coupled to form a stack of capacitors, the stack of capacitors coupled to the output of the line frequency rectifier circuit so as to receive an output signal of the line frequency rectifier circuit such that a total voltage across the stack of capacitors is equal to a voltage at the output of the line frequency rectifier circuit;
a set of regulating converters coupled to the stack of capacitors, such that each regulating converter in the set of regulating converters is capable of drawing current from a corresponding one of the plurality of capacitors which form the stack of capacitors and generating a regulated voltage output power at an output thereof; and
a power combining converter circuit coupled to receive and combine the regulated voltage output powers generated by the set of regulating converters to convert the combined power to a desired direct current (dc) output voltage.

2. The power converter circuit of claim 1 , further including:
a controller configured to controllably modulate input current of one or more of the regulating converters in the set of regulating converters in a manner that results in a power factor at the ac input of the power converter circuit that is greater than or equal to 0.8 for at least some operating conditions.

3. The power converter circuit of claim 1 , further including:
a controller configured to controllably modulate input current of all of the regulating converters in the set of regulating converters in a manner that enhances power factor at the ac input of the power converter circuit.

4. The power converter circuit of claim 1 , wherein:
the set of regulating converters includes at least one inverted resonant-transition buck converter or synchronous resonant-transition buck converter.

5. The power converter circuit of claim 1 , wherein:
the set of regulating converters includes at least one buck converter.

6. The power converter circuit of claim 1 , wherein:
the stack of capacitors buffers a substantial portion of a twice-line-frequency energy.

7. The power converter circuit of claim 6 , wherein:
one or more capacitors in the stack of capacitors has a capacitance value that is substantially greater than capacitors in the stack of capacitors not including the one or more capacitors, wherein the one or more capacitors buffers a greater portion of the twice-line frequency than the capacitors in the stack of capacitors not including the one or more capacitors.

8. The power converter circuit of claim 1 , wherein:
the power combining converter circuit includes a switched capacitor circuit.

9. The power converter circuit of claim 1 , wherein:
the power combining converter circuit provides electrical isolation.

10. The power converter circuit of claim 1 , wherein:
the power combining converter circuit includes a buck-boost converter.

11. The power converter circuit of claim 1 , wherein:
the power combining converter circuit includes a flyback converter.

12. The power converter circuit of claim 1 , wherein:
the power combining converter circuit is configured to combine the regulated voltage output powers of the regulating converters to a single output.

13. The power converter circuit of claim 12 , wherein:
the controller is configured to adapt a quantity of capacitors and regulating converters that are operative at a particular time.

14. The power converter circuit of claim 12 , wherein:
the controller is configured to adapt a quantity of capacitors and regulating converters that are operative at a particular time based, at least in part, on a line voltage currently being used.

15. The power converter circuit of claim 1 , wherein:
the stack of capacitors has three or more stacked capacitors and the set of regulating converters has one converter for each of the three or more stacked capacitors.

16. A machine implemented method of operating a power converter circuit comprising:
rectifying an alternating current (ac) line voltage;
applying the rectified ac line voltage across a stack of capacitors, the stack of capacitors having at least two stacked capacitors;
for each of the capacitor in the stack of capacitors, applying a corresponding voltage to an input of a corresponding regulating converter to convert the voltage to a regulated output signal;
modulating an input current of one or more of the regulating converters in a manner that increases power factor of the power converter circuit; and
combining the regulated output signals of the regulating converters to generate a combined signal and converting the combined signal to a desired direct current (dc) output voltage.

17. The method of claim 16 , wherein:
applying the rectified ac line voltage across a stack of capacitors comprises storing energy in the stack of capacitors, wherein the energy stored in the stack of capacitors is utilized to buffer a substantial portion of twice-line-frequency energy processed by the system.

18. The method of claim 16 , further comprising:
adapting a select number of capacitors in the stack of capacitors that are active based on a predetermined criterion.

19. The method of claim 16 , further comprising:
adapting a select number of capacitors in the stack of capacitors that are active based on a line voltage level currently being used.

20. The method of claim 16 , further comprising:
providing electrical isolation between the regulated output signals of the regulating converters and the dc output voltage of the machine implemented method of operating a power converter circuit.

21. The method of claim 16 , further comprising:
providing switched capacitive energy transfer to combine the output signals of the regulating converters to provide the dc output voltage of the system.

22. The method of claim 16 , further wherein combining the regulated output signals of the regulating converters comprises combining the power delivered to the regulated output signals of the regulating converters to provide the full power to a single combined output of the power converter circuit.

23. A system comprising:
a single phase alternating current (ac) voltage source having a pair of terminals across which on ac signal may be provided; and
a power converter circuit having an input and an output, said power converter circuit comprising:
a line frequency rectifier circuit having a pair of input terminals corresponding to the input of said power converter circuit and a pair of output terminals with a first one of the pair of input terminals coupled a first one of the pair of terminals of said single phase ac voltage source and having a second one of the pair of input terminals coupled to a second one of the pair of terminals of said single phase ac voltage source such that in response to an ac signal provided to the input thereof from said single phase ac voltage source, said line frequency rectifier circuit provides a rectified voltage across the pair of output terminals thereof;
a stacked capacitor circuit provided from a plurality of capacitors, said stacked capaci

Assignees

• Massachusetts Inst Technology

Inventors

• Perreault David J
• Lim Seungbum
• Otten David M

Classifications

• H02M7/06

  using discharge tubes without control electrode or semiconductor devices without control electrode · CPC title

• H02M1/4241 Primary

  using a resonant converter · CPC title

• H02M2001/0074

  Electricity · mapped topic

• Y02B70/126

  Cross-Sectional Technologies · mapped topic

• H02M3/33569

  having several active switching elements (H02M3/3353 takes precedence) · CPC title