Permanent magnet rotor for an electric generator

Patent metadata

Field	Value
Publication number	US-9660489-B2
Application number	US-201314386780-A
Country	US
Kind code	B2
Filing date	Mar 28, 2013
Priority date	Mar 30, 2012
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A permanent magnet rotor comprising a rotor rim and a plurality of permanent magnet modules arranged on the outer or inner circumference of the rotor rim, the permanent magnet modules extending generally along an axial direction and being of substantially constant axial-cross section, and comprising a base adapted to be fixed to the rim of the generator rotor, one or more permanent magnets, and one or more pole pieces, wherein the permanent magnet modules comprise an axial cooling channel extending substantially along the length of the modules.

First claim

The invention claimed is:

1. A permanent magnet rotor, comprising:
a rotor rim and a plurality of permanent magnet modules arranged on the outer or inner circumference of the rotor rim,
each of the permanent magnet modules extending generally along an axial direction and being of substantially constant axial-cross section and comprising:
a base adapted to be fixed to the rotor rim, a first row and a second row of permanent magnets, and one or more pole pieces, wherein each of the permanent magnet modules entirely circumscribes an axial cooling channel extending substantially along the length of the module, and wherein the base of each of the permanent magnet modules circumscribes a central cooling channel arranged between the first and second rows of permanent magnets.

2. The permanent magnet rotor according to claim 1 , wherein the axial cooling channel is delimited by one or more of the magnets.

3. The permanent magnet rotor according to claim 1 , wherein the axial cooling channel is at a foot of each of the magnets or at a top of each of the magnets.

4. The permanent magnet rotor according to claim 3 , wherein the axial cooling channel is at one or more of four corners of one or more of the magnets.

5. The permanent magnet rotor according to claim 1 , wherein each of the permanent magnets has a circumferential magnetic orientation and is substantially rectangular in axial cross-section and wherein
each of the permanent magnets is inclined with respect to a radial plane of the magnet.

6. The permanent magnet rotor according to claim 5 , wherein all the permanent magnet modules are substantially identical.

7. The permanent magnet rotor according to claim 1 , wherein the base and pole pieces of the permanent magnet modules are integrally formed and the magnets are embedded in the permanent magnet modules.

8. The permanent magnet rotor according to claim 1 , wherein the magnets are mounted on top of the base and/or pole pieces.

9. The permanent magnet rotor according to claim 8 , wherein each of the permanent magnet modules comprises a plurality of radial holes, and wherein the permanent magnet modules are fixed to the rotor rim by a plurality of bolts inserted in the radial holes.

10. The permanent magnet rotor according to claim 1 , wherein the magnets are screwed to the modules.

11. The permanent magnet rotor according to claim 1 , wherein the magnets are glued to the base and/or pole pieces.

12. The permanent magnet rotor according to claim 1 , further comprising a plurality of anchors for fixing the permanent magnet modules to the rotor rim, wherein
each of the bases of the permanent magnet modules have a bottom surface adapted to be fit to the inner or outer circumference of the rotor rim, and two axially extending side surfaces, and
the two side surfaces of the base each comprise an axially extending groove, and wherein
the anchors have a shape that fits in axially extending grooves of neighbouring permanent magnet modules.

13. The permanent magnet rotor according to claim 12 , wherein the anchors are substantially T-shaped.

14. The permanent magnet rotor according to claim 1 , wherein the base and pole pieces are formed by a stack of metal sheets.

15. A wind turbine comprising a generator having the permanent magnet rotor according to claim 1 .

Assignees

• Alstom Renewable Technologies

Inventors

• Muñiz Casais César
• Ardley Glenn

Classifications

• H02K1/2773 Primary

  consisting of tangentially magnetized radial magnets · CPC title

• H02K1/27 Primary

  Rotor cores with permanent magnets · CPC title

• H02K7/1838

  Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine · CPC title

• H02K2213/12

  Machines characterised by the modularity of some components · CPC title

• H02K1/32

  with channels or ducts for flow of cooling medium · CPC title