Secondary battery, and electrode sheet cutting apparatus

Patent metadata

Field	Value
Publication number	US-9660250-B2
Application number	US-201615283905-A
Country	US
Kind code	B2
Filing date	Oct 3, 2016
Priority date	Jan 28, 2011
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A secondary battery 100 comprises a positive electrode current collector 221 and a positive electrode active material layer 223 applied on the positive electrode current collector 221 and containing at least a positive electrode active material. The lithium-ion secondary battery 100 further comprises a negative electrode current collector 241 provided so as to oppose the positive electrode current collector 221 and a negative electrode active material layer 243 applied on the negative electrode current collector 241 and containing at least a negative electrode active material. The lithium-ion secondary battery 100 is also formed with a porous insulating layer 245 which contains stacked resin particles having insulating properties and is formed so as to cover at least one of the positive electrode active material layer 223 and the negative electrode active material layer 243 (in this case, negative electrode active material layer 243 ). The lithium-ion secondary battery 100 further comprises, on the edge of the insulating layer 245 , a molten part 246 where the resin particles are melted.

First claim

The invention claimed is:

1. An apparatus for cutting an electrode sheet being conveyed along a conveyance route, the electrode sheet including a current collector, an active material layer formed on the surface of the current collector and containing an electrode active material, and a porous insulating layer containing stacked resin particles of insulation formed so as to cover the active material layer,
the apparatus comprising:
a heater provided along a predetermined line so as to heat the electrode sheet along a predetermined line for melting the resin particles in the insulating layer to form a molten part; and
a cutter provided downstream from the heater, in a conveyance direction, for cutting the electrode sheet along the line after the molten resin particles are solidified.

2. The electrode sheet cutting apparatus according to claim 1 , wherein the heater is a laser device for irradiating a laser onto the electrode sheet.

3. The electrode sheet cutting apparatus according to claim 2 , wherein the laser device is a device for irradiating a CO 2 laser.

4. The electrode sheet cutting apparatus according to claim 2 ,
further comprising a conveying device for conveying the electrode sheet along a predetermined conveyance route,
the heater and the cutter being fixed along the conveyance route, and
the electrode sheet cutting apparatus further comprising a position adjustment mechanism for adjusting a position of the electrode sheet relative to the heater and the cutter.

5. The electrode sheet cutting apparatus according to claim 4 , wherein the electrode sheet is a strip-shaped sheet, and the conveying device continuously conveys the electrode sheet along the conveyance route.

6. The electrode sheet cutting apparatus according to claim 5 , wherein
the conveyance device includes a plurality of guide rolls that support and convey the electrode sheet, and
the heater is provided so that the electrode sheet is heated at a position downstream, in a conveyance direction, of a position where the guide rolls support the electrode sheet.

7. The electrode sheet cutting apparatus according to claim 1 , further comprising a cooling device for cooling the electrode sheet after heating by the heater and before cutting by the cutter.

8. The electrode sheet cutting apparatus according to claim 7 , wherein the cooling device is a fan that blows air towards the electrode sheet.

9. The electrode sheet cutting apparatus according to claim 7 , wherein the cooling device includes a metal roll to be pressed to the electrode sheet and a cooling member for cooling the metal roll.

Assignees

• Toyota Motor Co Ltd

Inventors

• Umehara Masakazu

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/0483

  by methods including the handling of a melt (H01M4/0438, take precedence) · CPC title

• H01M4/04 Primary

  Processes of manufacture in general · CPC title

• H01M4/13 Primary

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title