Light-emitting device and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9660222-B2
Application number	US-201314102857-A
Country	US
Kind code	B2
Filing date	Dec 11, 2013
Priority date	Dec 12, 2012
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A light-emitting device with high reliability is provided. A light-emitting device includes a substrate 101 , an organic EL element 110 formed over the substrate, a counter substrate 102 which is disposed so as to face the substrate, a plurality of projection structures 102 a which are formed on the counter substrate and face the organic EL element, and a thermal conductor 135 a of a liquid, a solid, or the like, which is disposed between the substrate and the counter substrate. The plurality of projection structures and the organic EL element are each in contact with the thermal conductor.

First claim

What is claimed is:

1. A light-emitting device comprising:
a substrate;
an organic EL element over the substrate;
a counter substrate over the organic EL element;
a plurality of projection structures which are formed on a bottom surface of the counter substrate and which face the organic EL element; and
a liquid between the substrate and the counter substrate,
wherein the plurality of projection structures and the organic EL element are each in contact with the liquid,
wherein the density of the plurality of projection structures in a central portion of the counter substrate is higher than the density of the plurality of projection structures in a peripheral portion of the counter substrate,
wherein the plurality of projection structures in both the central portion and the peripheral portion of the counter substrate overlap with the organic EL element,
wherein the plurality of projection structures are integrated with the counter substrate, and
wherein the liquid comprises:
a first liquid having a first specific gravity; and
a second liquid having a second specific gravity lower than the first specific gravity,

wherein the first liquid is more hydrophobic than the second liquid and the second liquid captures water, and
wherein the first specific gravity of the first liquid is higher than a specific gravity of water.

2. The light-emitting device according to claim 1 , further comprising an inert gas in contact with a depression provided between the plurality of projection structures.

3. The light-emitting device according to claim 1 , wherein each distance between the plurality of projection structures is greater than or equal to 100 μm and less than or equal to 500 μm.

4. The light-emitting device according to claim 2 , wherein the depression has structures formed by providing a plurality of depression pathways which are substantially circular when seen from above on the bottom surface of the counter substrate.

5. A light-emitting device comprising:
a substrate;
an organic EL element over the substrate;
a counter substrate over the organic EL element;
a plurality of projection structures which are formed on a bottom surface of the counter substrate and which face the organic EL element;
a sealant which is provided on the counter substrate; and
a liquid between the substrate and the counter substrate, wherein the liquid is sealed between the substrate and the counter substrate by the sealant surrounding a periphery of the organic EL element,
wherein the organic EL element includes a layer containing a light-emitting organic compound, the layer overlapping the plurality of projection structures,
wherein the plurality of projection structures and the organic EL element are arranged spaced apart through the liquid, and are each in contact with the liquid,
wherein the sealant is provided on the plurality of projection structures which are integrated with the counter substrate, and
wherein the liquid comprises:
a first liquid having a first specific gravity; and
a second liquid having a second specific gravity lower than the first specific gravity,

wherein the first liquid is more hydrophobic than the second liquid and the second liquid captures water, and
wherein the first specific gravity of the first liquid is higher than a specific gravity of water.

6. The light-emitting device according to claim 5 ,
wherein the organic EL element and the liquid are sealed between the substrate and the counter substrate by the sealant, and
wherein a volume of the liquid is smaller than a capacity of a region surrounded with the substrate, the counter substrate, and the sealant.

7. A method for manufacturing a light-emitting device, the light-emitting device comprising:
a substrate;
an organic EL element over the substrate;
a counter substrate over the organic EL element;
a plurality of projection structures which are formed on a bottom surface of the counter substrate and which face the organic EL element; and
a liquid between the substrate and the counter substrate,
wherein the plurality of projection structures and the organic EL element are each in contact with the liquid,
wherein the density of the plurality of projection structures in a central portion of the counter substrate is higher than the density of the plurality of projection structures in a peripheral portion of the counter substrate,
wherein the plurality of projection structures in both the central portion and the peripheral portion of the counter substrate overlap with the organic EL element,
wherein the plurality of projection structures are integrated with the counter substrate, and
wherein the liquid comprises:
a first liquid having a first specific gravity; and
a second liquid having a second specific gravity lower than the first specific gravity,

wherein the first liquid is more hydrophobic than the second liquid and the second liquid captures water, and
wherein the first specific gravity of the first liquid is higher than a specific gravity of water,
the method comprising the steps of:
preparing the substrate over which the organic EL element is provided and the counter substrate having a plurality of depression structures and the plurality of projection structures;
disposing the substrate and the counter substrate so that the plurality of depression structures and the plurality of projection structures face the organic EL element, and the organic EL element, the plurality of depression structures, and the plurality of projection structures are covered with the liquid, and an inert gas; and
sealing the organic EL element, the liquid, and the inert gas between the substrate and the counter substrate by applying a pressure to the substrate and the counter substrate.

Assignees

• Semiconductor Energy Lab
• Sharp Kk

Inventors

• Ikeda Hisao
• Niboshi Manabu
• Tsukamoto Yuto

Classifications

• H10W74/40

  characterised by their materials · CPC title

• H10K50/87 Primary

  Arrangements for heating or cooling · CPC title

• H05B33/04 Primary

  Sealing arrangements {, e.g. against humidity} · CPC title

• H01L51/529 Primary

  Electricity · mapped topic

• H01L23/29

  Electricity · mapped topic