Flexible printed circuit cables with service loops and overbending prevention

Patent metadata

Field	Value
Publication number	US-9658648-B2
Application number	US-201414224892-A
Country	US
Kind code	B2
Filing date	Mar 25, 2014
Priority date	Sep 6, 2013
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

An electronic device may have a signal cable formed from a flexible printed circuit. A service loop may be formed in the signal cable. The bend may be formed in a desired location on the flexible printed circuit by contraction of an elastic member having ends attached to the flexible printed circuit. The elastic member may be conductive to carry signals and provide shielding. Structures may be attached to the flexible printed circuit to promote bending in a desired location and direction. A crease or other bending promotion feature may be applied to the flexible printed circuit at a desired bend location. Overbending prevention structures such as overmolded elastomeric structures may be applied to the flexible printed circuit at the bend. Integral strain relief features may prevent overbending of the flexible printed circuit upon exiting the elastomeric structures. Overmolded structures may serve as protective bumpers.

First claim

What is claimed is:

1. A signal cable, comprising:
a flexible printed circuit with metal traces for carrying signals, wherein the flexible printed circuit has a bend;
an elastic member coupled to the flexible printed circuit on opposing sides of the bend, wherein the bend is formed by contraction of the elastic member while the elastic member is coupled to the flexible printed circuit, wherein the bend comprises one of a plurality of bends in a service loop, and wherein the contraction of the elastic member forms the bends of the service loop; and
a spacer attached to the flexible printed circuit that prevents over bending of the flexible printed circuit at the bend.

2. The signal cable defined in claim 1 wherein the elastic member is connected to the flexible printed circuit with fused plastic connections.

3. The signal cable defined in claim 1 wherein the flexible printed circuit includes a bend promotion feature aligned with the bend.

4. The signal cable defined in claim 3 wherein the bend promotion feature comprises a crease.

5. The signal cable defined in claim 1 further comprising an overmolded elastomeric overbending prevention structure that is overmolded over the flexible printed circuit at the bend.

6. The signal cable defined in claim 1 further comprising a structure attached to the flexible printed circuit that promotes formation of the bend in a desired direction.

7. An electronic device, comprising:
a first electronic component;
a second electronic component;
a flexible printed circuit coupled between the first and second components, wherein the flexible printed circuit has a bend; and
an elastic member coupled to the flexible printed circuit on opposing sides of the bend, wherein the bend is formed by contraction of the elastic member, wherein the bend is part of a service loop in the flexible printed circuit, and wherein the electronic device further comprises an over bending prevention structure at the bend.

8. The electronic device defined in claim 7 wherein the first component comprises a printed circuit board and wherein the second component is selected from the group consisting of: a touch sensor, a display, and an antenna.

9. Apparatus, comprising: a flexible printed circuit having a bend; and an overmolded elastomeric structure that is molded over the bend, wherein the bend forms part of a service loop and wherein the overmolded elastomeric structure covers the bend in the service loop.

10. The apparatus defined in claim 9 wherein the overmolded elastomeric structure is configured to serve as an overbending prevention structure that prevents the flexible printed circuit from bending more than a desired amount in the bend.

11. The apparatus defined in claim 10 wherein the overmolded elastomeric structure has strain relief features over portions of the flexible printed circuit.

12. The apparatus defined in claim 11 wherein the strain relief features comprise tapered integral portions of the overmolded elastomer structure.

13. The apparatus defined in claim 12 wherein the overmolded elastomeric structure comprises a recess that is configured to receive an edge of a printed circuit board.

14. The apparatus defined in claim 9 further comprising an elastic member attached to the flexible printed circuit.

15. The apparatus defined in claim 14 wherein the elastic member has opposing first and second ends that are attached to the flexible printed circuit at locations on opposing sides of the bend.

16. The apparatus defined in claim 15 wherein the elastic member is conductive.

17. Apparatus, comprising:
a flexible printed circuit having a bend;
a conductive elastomeric structure that holds the bend in the flexible printed circuit; and
an electronic component, wherein the conductive elastomeric structure covers and electromagnetically shields the electronic component.

18. The apparatus defined in claim 17 wherein the electronic component is mounted on the flexible printed circuit.

19. The apparatus defined in claim 17 further comprising:
a printed circuit board; and
an electronic component mounted on the printed circuit board, wherein the conductive elastomeric structure covers and electromagnetically shields the electronic component.

20. A signal cable, comprising:
a flexible printed circuit with metal traces for carrying signals, wherein the flexible printed circuit has a bend; and
a member coupled to the flexible printed circuit on opposing sides of the bend, wherein the bend is formed by contraction of the member while the member is coupled to the flexible printed circuit, and wherein the member comprises a shape memory alloy structure.

Assignees

• Apple Inc

Inventors

• Rappoport Benjamin M
• Wodrich Justin R
• Balaji Santhana
• Malek Shayan

Classifications

• H05K2201/2009

  Reinforced areas, e.g. for a specific part of a flexible printed circuit · CPC title

• H05K1/0281 Primary

  Reinforcement details thereof · CPC title

• H05K2201/09109

  Locally detached layers, e.g. in multilayer · CPC title

• H05K3/0064

  onto a polymeric substrate · CPC title

• G06F1/1633 Primary

  Constructional details or arrangements of portable computers not specific to the type of enclosures covered by groups G06F1/1615 - G06F1/1626 · CPC title