Systems and methods for an air-fuel ratio imbalance monitor

Patent metadata

Field	Value
Publication number	US-9657663-B2
Application number	US-201514864626-A
Country	US
Kind code	B2
Filing date	Sep 24, 2015
Priority date	Sep 24, 2015
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

Methods and systems are provided for detecting an air-fuel imbalance based on output from multiple degradation monitors. In one example, a method comprises, during feedback engine air-fuel ratio control responsive to output of an exhaust gas sensor positioned downstream of a catalyst, indicating a cylinder imbalance responsive to a catalyst transfer function determined only within a specified frequency range based on the exhaust gas sensor output after determining that the catalyst is nominal, and adjusting an actuator in response to the indicated cylinder imbalance. In this way, air-fuel ratio imbalances may be accurately identified and mitigated, thereby reducing emissions.

First claim

The invention claimed is:

1. A method, comprising:
during feedback engine air-fuel ratio control responsive to output of an exhaust gas sensor positioned downstream of a catalyst, indicating a cylinder imbalance responsive to a gain magnitude of a catalyst transfer function above a threshold, the catalyst transfer function determined only within a specified frequency range based on the exhaust gas sensor output; and
adjusting an injection pulse width of at least one fuel injector responsive to the indicated cylinder imbalance.

2. The method of claim 1 , further comprising determining that the catalyst is nominal prior to indicating the cylinder imbalance.

3. The method of claim 1 , wherein the catalyst transfer function is based on a comparison of a derivative of modeled output of the exhaust gas sensor with a derivative of the exhaust gas sensor output, the modeled output of the exhaust gas sensor based on output of another exhaust gas sensor which is positioned upstream of the catalyst.

4. The method of claim 1 , wherein the specified frequency range is based on a predetermined catalyst square wave modulation frequency selected to optimize catalyst efficiency.

5. The method of claim 1 , wherein the feedback engine air-fuel control is an outer loop feedback control, the method further comprising during the outer loop feedback control, further performing inner loop feedback engine air-fuel ratio control responsive to an oxygen sensor located upstream of the catalyst, wherein an outer loop includes a superimposed square wave added to the feedback control.

6. The method of claim 5 , wherein the specified frequency range bounds a frequency of the superimposed square wave from above and below with an upper and lower frequency limit, respectively, the lower frequency limit greater than zero.

7. The method of claim 5 , wherein during the feedback control the engine experiences transient and steady-state operating conditions while the catalyst transfer function is determined.

8. The method of claim 1 , wherein the catalyst is a three-way catalyst.

9. The method of claim 1 , wherein the air-fuel ratio control includes adjusting the injection pulse width of at least one fuel injector.

10. A method, comprising:
varying an air-fuel ratio of an engine by adjusting a fuel pulse width of at least one fuel injector of the engine;
perturbing a catalyst via supplying catalyst exhaust gases from the engine while varying the air-fuel ratio;
routing data from an oxygen sensor upstream of the catalyst through a model to provide a first estimate of a derivative of an air-fuel ratio downstream of the catalyst and data from an oxygen sensor downstream of the catalyst through a high-pass filter to provide a second estimate of the derivative of the air-fuel ratio downstream of the catalyst;
band-pass filtering the first estimate to provide a band-passed first estimate and band-pass filtering the second estimate to provide a band-passed second estimate;
estimating a catalyst transfer function gain magnitude from a difference between the band-passed second estimate and the band-passed first estimate;
indicating an air-fuel ratio imbalance responsive to the catalyst transfer function gain magnitude above a threshold; and
adjusting the fuel pulse width of at least one fuel injector of the engine in response to the indicated air-fuel ratio imbalance.

11. The method of claim 10 , further comprising low-pass filtering the band-passed first estimate and the band-passed second estimate before estimating the catalyst transfer function gain magnitude.

12. The method of claim 11 , further comprising determining an error between the low-pass filtered band-passed first estimate and the low-pass filtered band-passed second estimate.

13. The method of claim 10 , further comprising not indicating the air-fuel ratio imbalance responsive to detecting a degradation of the catalyst based on an amount of oxygen stored in the catalyst.

14. The method of claim 10 , further comprising not indicating the air-fuel ratio imbalance responsive to detecting a degradation of one or more of the oxygen sensors.

15. A system, comprising:
an engine including multiple cylinders and an exhaust system, the exhaust system including a catalyst and oxygen sensors positioned upstream and downstream of the catalyst; and
a controller including instructions stored in non-transitory memory that when executed cause the controller to:
calculate a gain of a catalyst transfer function based on data output by the oxygen sensors;
responsive to a catalyst monitor indicating the catalyst is not at a threshold level, indicate a cylinder imbalance responsive to the gain above a threshold; and
adjust an actuator in response to the cylinder imbalance.

16. The system of claim 15 , wherein the gain of the catalyst transfer function is calculated only within a specified frequency range of a predetermined forcing function plus and minus an offset.

17. The system of claim 16 , wherein the specified frequency range of the predetermined forcing function is based on a predetermined catalyst square wave modulation frequency selected to optimize catalyst efficiency.

18. The system of claim 17 , wherein the offset is adjustable within a predetermined range surrounding the predetermined catalyst square wave modulation frequency.

19. The system of claim 15 , wherein the engine further includes multiple fuel injectors, and wherein adjusting the actuator in response to the cylinder imbalance comprises adjusting a fuel pulse width of at least one of the multiple fuel injectors.

Assignees

• Ford Global Tech Llc

Inventors

• Santillo Mario Anthony
• Uhrich Michael James
• Magner Stephen William
• Jankovic Mrdjan J

Classifications

• F02D41/2461

  by learning a value and then controlling another value · CPC title

• F01N3/101

  Three-way catalysts · CPC title

• F02D41/0235

  in relation with the state of the exhaust gas treating apparatus (control of exhaust gas treating apparatus per se F01N) · CPC title

• F01N13/008

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title

• F02D41/0085 Primary

  Balancing of cylinder outputs, e.g. speed, torque or air-fuel ratio · CPC title