Valve assembly and exhaust gas system

Patent metadata

Field	Value
Publication number	US-9657652-B2
Application number	US-201414450382-A
Country	US
Kind code	B2
Filing date	Aug 4, 2014
Priority date	Aug 5, 2013
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A valve assembly has a housing with a first inlet, a second inlet, a first outlet, and a second outlet. A first flow path is between the first inlet and the first outlet, a second flow path is between the second inlet and the first outlet, and a third flow path is between the first inlet and the second outlet. A closure element is movably supported in the housing and in a by-pass position opens the first flow path and closes at least the second flow path, and in a normal position closes the first flow path and opens the second flow path and the third flow path. A flow guiding element is on the closure element, and which in the normal position protrudes into the second flow path and is coupled to the closure element to urge, in a gas flow from the second inlet to the first outlet, the closure element into the normal position. An exhaust gas system includes the valve assembly and an exhaust gas heat exchanger.

First claim

The invention claimed is:

1. A valve assembly, comprising:
a housing with a first inlet, a second inlet, a first outlet, and a second outlet;
wherein a first flow path is provided between the first inlet and the first outlet, a second flow path is provided between the second inlet and the first outlet, and a third flow path is provided between the first inlet and the second outlet;
a closure element that is supported in the housing to be movable, the closure element in a by-pass position opens the first flow path and closes at least the second flow path, and in a normal position closes the first flow path and opens the second flow path as well as the third flow path; and
a flow guiding element provided on the closure element, which flow guiding element in the normal position of the closure element protrudes into the second flow path and is coupled to the closure element in such a way that the flow guiding element urges, in a gas flow from the second inlet to the first outlet, the closure element into the normal position, and wherein the flow guiding element is implemented as a separate component on the closure element, and wherein the flow guiding element comprises a metal sheet that is attached to the closure element; and
wherein the closure element includes first and second flaps circumferentially spaced apart from each other, and wherein the first flap closes the third flow path in the bypass position and the second flap closes the first flow path in the normal position, and wherein the flow guiding element is mounted to the closure element to be positioned at an acute angle relative to the second flap, and wherein the second flap closes the second flow path in the bypass position.

2. The valve assembly as set forth in claim 1 , wherein the first and second flaps are provided at an angle relative to each other.

3. The valve assembly as set forth in claim 1 , wherein in each of the flow paths, a valve seat is provided for one of the first flap and the second flap.

4. The valve assembly as set forth in claim 3 , wherein the valve seats are formed from a metal sheet, against which one of the first flap and the second flap can rest, wherein the metal sheet has a flow opening that can be closed by one of the first flap and the second flap.

5. The valve assembly as set forth in claim 4 , wherein the flow opening is greater than the flow guiding element.

6. The valve assembly as set forth in claim 1 , wherein the housing has three flow sections, and wherein the first inlet is associated with a first flow section and the first outlet is associated with a second flow section, and the second inlet as well as the second outlet are associated with a third flow section and are separated from each other by a metal sheet.

7. The valve assembly as set forth in claim 1 , wherein in the by-pass position, the flow guiding element does not protrude into the first flow path.

8. The valve assembly as set forth in claim 1 , wherein the closure element is pivotable within the housing.

9. The valve assembly according to claim 1 including a first valve seat positioned between the first inlet and the first outlet, a second valve seat positioned between the second inlet and the first outlet, and a third valve seat positioned between the first inlet and the second outlet, and wherein the first flap engages the third valve seat and the second flap engages the second valve seat when in the bypass position, and wherein the second flap engages the first valve seat when in the normal position.

10. The valve assembly according to claim 9 wherein the second valve seat includes an opening through which the flow guiding element passes when the flow guiding element moves between the normal and bypass positions.

11. An exhaust gas system comprising:
a valve assembly comprising a housing with a first inlet, a second inlet, a first outlet, and a second outlet, wherein a first flow path is provided between the first inlet and the first outlet, a second flow path is provided between the second inlet and the first outlet, and a third flow path is provided between the first inlet and the second outlet, a closure element that is supported in the housing to be movable, the closure element in a by-pass position opens the first flow path and closes at least the second flow path, and in a normal position closes the first flow path and opens the second flow path as well as the third flow path, and a flow guiding element provided on the closure element, which flow guiding element in the normal position of the closure element protrudes into the second flow path and is coupled to the closure element in such a way that the flow guiding element urges, in a gas flow from the second inlet to the first outlet, the closure element into the normal position, and wherein the flow guiding element is implemented as a separate component on the closure element and comprises a metal sheet that is attached to the closure element, and wherein the closure element includes first and second flaps circumferentially spaced apart from each other, and wherein the first flap closes the third flow path in the bypass position and the second flap closes the first flow path in the normal position, and wherein the flow guiding element is mounted to the closure element to be positioned at an acute angle relative to the second flap, and wherein the second flap closes the second flow path in the bypass position; and
an exhaust gas heat exchanger, wherein the exhaust gas heat exchanger is connected to the second inlet and to the second outlet of the valve assembly and in the by-pass position of the closure element, the exhaust gas can flow through the exhaust gas heat exchanger.

12. The exhaust gas system according to claim 11 including a first valve seat positioned between the first inlet and the first outlet, a second valve seat positioned between the second inlet and the first outlet, and a third valve seat positioned between the first inlet and the second outlet, and wherein the first flap engages the third valve seat and the second flap engages the second valve seat when in the bypass position, and wherein the second flap engages the first valve seat when in the normal position.

13. The exhaust gas system according to claim 12 wherein the second valve seat includes an opening through which the flow guiding element passes when the flow guiding element moves between the normal and bypass positions.

Assignees

• Faurecia Emissions Control Technologies Germany Gmbh

Inventors

• Hossfeld Hans-Christoph
• Wurzer Arthur

Classifications

• F16K11/052 Primary

  with pivoted closure members, e.g. butterfly valves · CPC title

• Y02T10/16

  Cross-Sectional Technologies · mapped topic

• F01N5/02

  the devices using heat · CPC title

• F02D9/1095 Primary

  Rotating on a common axis, e.g. having a common shaft · CPC title

• F01N2410/02

  in case of high temperature, e.g. overheating of catalytic reactor · CPC title