Flexible electrical submersible pump and pump assembly

Patent metadata

Field	Value
Publication number	US-9657535-B2
Application number	US-201314013219-A
Country	US
Kind code	B2
Filing date	Aug 29, 2013
Priority date	Aug 29, 2013
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A submersible pumping assembly for a deviated wellbore is disclosed. The pump assembly including one or more electric submersible pumps disposed in a casing. The casing being disposed in a below ground deviated wellbore. The assembly including one or more electric motors disposed in the casing and configured to operate the one or more electric submersible pumps. The assembly further including one or more flexible joints. The one or more flexible joints are configured to linearly couple the one or more electric submersible pumps and the one or more electric motors and impart flexibility to the assembly in the deviated wellbore. Also provided is a submersible assembly for pumping a fluid.

First claim

What is claimed is:

1. A submersible pumping assembly for a deviated wellbore comprising:
one or more electric submersible pumps disposed in a casing, the casing disposed in a below ground deviated wellbore, the one or more electric submersible pumps including one or more stationary elements or rotating elements;
one or more electric motors disposed in the casing and configured to operate the one or more electric submersible pumps, the one or more electric motors including one or more stationary elements or rotating elements; and
one or more flexible joints configured to linearly couple one or more of the stationary elements or the rotating elements of the one or more electric submersible pumps and the one or more electric motors and impart flexibility to the submersible pumping assembly in the deviated wellbore,
wherein the one or more flexible joints provide flexibility of the submersible pumping assembly for deployment in a deviated wellbore having a dogleg severity (DLS) in a range of 22-35 degrees.

2. The submersible pumping assembly as claimed in claim 1 , wherein each of the one or more flexible joints is configured as one of a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling or a bellows coupling.

3. The submersible pumping assembly as claimed in claim 1 , wherein the one or more flexible joints include a first set of flexible joints configured to couple the rotating elements of the one or more electric motors and the one or more submersible pumps and a second set of flexible joints configured to couple the stationary portions of the one or more electric motors and the one or more submersible pumps.

4. The submersible pumping assembly as claimed in claim 3 , wherein each of the first set of flexible joints is configured as one of a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling, a bellows coupling or a mechanical coupling configured to transmit torque and permit angular range of motion.

5. The submersible pumping assembly as claimed in claim 3 , wherein each of the second set of flexible joints is configured as a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling, a bellows coupling or a mechanical coupling configured to permit angular range of motion.

6. The submersible pumping assembly as claimed in claim 1 , wherein each of the one or more electric submersible pumps is disposed within an electric submersible pump equipment section and each of the one or more electric motors is disposed within an electric motor equipment section.

7. The submersible pumping assembly as claimed in claim 6 , wherein the one or more flexible joints linearly couple the electric submersible pump equipment section and the electric motor equipment section to one another.

8. The submersible pumping assembly as claimed in claim 1 , wherein the one or more flexible joints provide flexibility of the submersible pumping assembly for deployment in a deviated wellbore having a dogleg severity (DLS) in a range of 30-35 degrees.

9. The submersible pumping assembly as claimed in claim 1 , wherein the one or more flexible joints provide flexibility of the submersible pumping assembly for deployment in a deviated wellbore having a substantially horizontal portion.

10. A submersible pumping assembly for a deviated wellbore comprising:
a casing disposed in a below ground deviated wellbore having a dogleg severity (DLS) in a range of 22-35 degrees;
one or more electric submersible pump equipment sections disposed in the casing and housing therein one or more electric submersible pumps, the one or more electric submersible pumps including one or more stationary elements or rotating elements;
one or more electric motor equipment sections disposed in the casing and housing therein one or more electric motors configured to operate the one or more electric submersible pumps, the one or more electric motors including one or more stationary elements or rotating elements; and
one or more flexible joints configured to linearly couple one or more of the stationary elements or the rotating elements of the one or more electric submersible pump equipment sections and the one or more electric motor equipment sections, the flexible joints imparting flexibility to the submersible pumping assembly.

11. The submersible pumping assembly as claimed in claim 10 , wherein each of the one or more flexible joints is configured as one of a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling or a bellows coupling.

12. The submersible pumping assembly as claimed in claim 10 , wherein the one or more flexible joints include a first set of flexible joints configured to couple the stationary elements of the one or more electric motors and the one or more submersible pumps and a second set of flexible joints configured to couple the rotating portions of the one or more electric motors and the one or more submersible pumps.

13. The submersible pumping assembly as claimed in claim 12 , wherein each of the first set of flexible joints is configured as one of a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling, a bellows coupling, or a mechanical coupling configured to permit angular range of motion.

14. The submersible pumping assembly as claimed in claim 12 , wherein each of the second set of flexible joints is configured as a knuckle joint, a universal coupling, a swivel coupling, a disc spring coupling, a bellows coupling or a mechanical coupling configured to transmit torque and permit angular range of motion.

15. The submersible pumping assembly as claimed in claim 10 , wherein the one or more flexible joints provide flexibility of the submersible pumping assembly for deployment in a deviated wellbore having a substantially horizontal portion.

16. A submersible assembly for pumping a fluid comprising:
a casing disposed in a below ground deviated wellbore having a dogleg severity (DLS) in a range of 22-35 degrees;
one or more electric submersible pumps disposed in the casing, the one or more electric submersible pumps including one or more stationary elements, including a housing or rotating elements, including at least one impeller and at least one diffuser configured in cooperative engagement, wherein the housing, the at least one impeller, and the at least one diffuser define an internal volume within the housing, said internal volume configured to receive a fluid;
one or more electric motors disposed in the casing and configured to operate the one or more electric submersible pumps, the one or more electric motors including one or more stationary elements or rotating elements; and
one or more flexible joints configured to linearly couple one or more of the stationary elements or the rotating elements of the one or more electric submersible pumps and the one or more electric motors and impart flexibility to the submersible assembly in the deviated wellbore.

17. The submersible assembly for pumping a fluid as claimed in claim 16 , wherein the one or more flexible joints include a first set of flexible joints configured to couple the stationary elements of the one or more electric motors and the one or more submersible pumps and a second set of flexible joints configured to couple the rotating portions of the one or more electric motors and the one or more submersible pumps.

18. The submersible assembly for pumping a fluid as claimed in claim 17 , wherein each of the first set of flexible joints is configured as one of a knuckle joint, a universal coupling, a swivel coupling

Assignees

• Gen Electric

Inventors

• Breit Stephen Michael
• Van Dam Jeremy Daniel
• Gahlot Vishal

Classifications

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• E21B17/08 Primary

  Casing joints · CPC title

• E21B43/14

  Obtaining from a multiple-zone well · CPC title

• E21B17/05

  Swivel joints · CPC title

• E21B17/02

  Couplings; joints {(expandable couplings or joints E21B43/106)} · CPC title