Magnetic docking faucet

Patent metadata

Field	Value
Publication number	US-9657466-B2
Application number	US-201615043180-A
Country	US
Kind code	B2
Filing date	Feb 12, 2016
Priority date	Jul 27, 2012
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A faucet that includes a spout and a sprayhead movable between a docked position, in which the sprayhead is in contact with the spout, and an undocked position, in which the sprayhead is spaced apart from the spout. The faucet also includes a hose assembly that includes a tubular portion having an inlet end and an outlet end and configured to provide fluid through the spout to the sprayhead and a magnetically responsive end portion coupled to the outlet end of the tubular portion and freely and rotatably received within a portion of the sprayhead. A magnet is located in the spout such that when the sprayhead is in the docked position, the magnet magnetically attracts the magnetically responsive end portion so as to retain the sprayhead against the spout.

First claim

What is claimed is:

1. A faucet, comprising:
a spout;
a sprayhead movable between a docked position, in which the sprayhead is in contact with the spout, and an undocked position, in which the sprayhead is spaced apart from the spout;
a hose assembly comprising:
a tubular portion having an inlet end and an outlet end, wherein the tubular portion is configured to provide fluid through the spout to the sprayhead; and
a magnetically responsive end portion coupled to the outlet end of the tubular portion, wherein the magnetically responsive end portion is freely and rotatably received within a portion of the sprayhead; and
a magnet located in the spout such that when the sprayhead is in the docked position, the magnet magnetically attracts the magnetically responsive end portion of the hose assembly so as to retain the sprayhead against the spout.

2. The faucet of claim 1 , wherein the sprayhead can freely rotate and swivel relative to the magnetically responsive end portion of the hose assembly.

3. The faucet of claim 2 , wherein the hose assembly is movable relative to the spout when the sprayhead is moved between the docked and undocked positions, and wherein the magnetically responsive end portion comprises a ball configured to be removably received within the portion of the sprayhead.

4. The faucet of claim 3 , wherein the sprayhead comprises a socket configured to receive the ball to permit the sprayhead to freely rotate and swivel about the ball, wherein the socket is received by an end of the spout when the sprayhead is in the docked position.

5. The faucet of claim 4 , further comprising a ferrule securing the magnetically responsive end portion to the tubular portion of the hose assembly at a location between the magnet and the ball.

6. The faucet of claim 1 , further comprising a retainer located in the spout, wherein the retainer has a wall that engages a bore in the magnet to couple the magnet and the retainer.

7. The faucet of claim 6 , wherein the wall of the retainer is a first wall and the retainer also includes a second wall that is offset from the first wall and is configured to receive the portion of the sprayhead to freely and rotatably couple the magnetically responsive end portion to the portion of the sprayhead.

8. The faucet of claim 7 , wherein the spout comprises a top end and a bottom end, and wherein the retainer is located proximate the top end of the spout, such that both the first wall and the second wall are received in the top end of the spout.

9. A faucet comprising:
a spout;
a sprayhead that is movable relative to the spout and configured to detachably couple to the spout;
a hose assembly comprising:
a hose passing through the spout, the hose having a first end for receiving fluid from a fluid source and a second end for providing the fluid to the sprayhead;
a ball rotatably coupled to the sprayhead such that the sprayhead can swivel about the ball; and
a magnetically responsive ferrule securing the ball to the hose; and

a magnet located in the spout and configured such that when the sprayhead is brought toward the spout, the ferrule magnetically couples to the magnet, thereby generating sufficient magnetic force upon the ferrule to retain the sprayhead against the spout.

10. The faucet of claim 9 , wherein the hose assembly further comprises a stem having a first end extending into the second end of the hose and a second end extending beyond the second end of the hose and supporting the ball.

11. The faucet of claim 10 , wherein the ferrule also couples the hose and the stem together.

12. The faucet of claim 10 , wherein the ball and stem are made from a substantially non-magnetically responsive material.

13. The faucet of claim 12 , wherein the sprayhead is substantially constructed of non-magnetically responsive materials.

14. The faucet of claim 9 , further comprising a retainer located in the spout and having a retaining portion that engages an opening in the magnet to secure the magnet to the retainer.

15. The faucet of claim 14 , wherein the sprayhead comprises a socket defining a cup configured to rotatably receive the ball therein, and wherein the socket is received by a receiving portion of the retainer when the sprayhead is detachably coupled to the spout.

16. The faucet of claim 15 , wherein the retaining portion and the receiving portion are coupled by a flexible bridge portion.

17. A magnetic docking assembly for a faucet having a spout, a sprayhead having a socket and configured to detachably couple to the spout, and a hose passing through the spout and configured to provide a fluid to the sprayhead from a fluid source, the magnetic docking assembly comprising:
a ball configured to couple to the socket of the sprayhead such that the sprayhead can swivel about the ball;
a magnetically responsive collar configured to couple the ball to the hose;
a retainer located in the spout and having a sidewall defining a bore through which the hose is configured to pass; and
a magnet including an aperture that is received by the sidewall of the retainer, wherein the magnet is configured to magnetically couple to the magnetically responsive collar to detachably couple the sprayhead to the spout.

18. The magnetic docking assembly of claim 17 , further comprising a field expander located adjacent the magnet and configured to expand a magnetic field created by the magnet, wherein the field expander includes an aperture that is received by the sidewall of the retainer.

19. The magnetic docking assembly of claim 18 , wherein the retainer includes a ledge and a barb positioned at opposite ends of the sidewall to retain the magnet and the field expander between the ledge and the barb.

20. The magnetic docking assembly of claim 17 , wherein the retainer includes a receiving portion offset from the sidewall, the receiving portion configured to guide the socket of the sprayhead into a bore of the receiving portion when the sprayhead is detachably coupled to the spout.

Assignees

• Kohler Co

Inventors

• Esche John C
• Erickson Perry D
• Murphy Roger W
• Bares William R

Classifications

• E03C1/0404 Primary

  Constructional or functional features of the spout · CPC title

• Y10T137/598

  With repair, tapping, assembly, or disassembly means · CPC title

• B05B15/65

  Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits · CPC title

• E03C2001/0415

  having an extendable water outlet · CPC title

• B05B15/065

  Operations & Transport · mapped topic