Push-up ledge for trim panel

Patent metadata

Field	Value
Publication number	US-9656615-B2
Application number	US-201514833699-A
Country	US
Kind code	B2
Filing date	Aug 24, 2015
Priority date	Aug 24, 2015
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A trim panel assembly for a vehicle is provided having a pillar and a trim panel adapted to attach to at least a portion of the pillar. The trim panel having an upper edge and a lower edge. At least one ledge extending generally orthogonally away from the lower edge of the trim panel. The assembly further includes a headliner, the upper edge of the trim panel abutting the headliner to compress the headliner when the trim panel is in an installed position. The trim panel is adapted to closely abut a headliner wherein the ledge provides the installer to apply a greater force to the trim panel during installation to provide for a greater headliner crush. In order to finish installing the trim panel, the installer must push upwards on the ledges thereby creating greater interference with the headliner to properly secure the trim panel.

First claim

The invention claimed is:

1. A trim panel assembly for a vehicle, the trim panel assembly comprising:
a pillar;
a headliner;
a trim panel adapted to attached to at least a portion of the pillar, the trim panel having an upper edge and a lower edge; and
at least one ledge extending generally orthogonally away from the lower edge of the trim panel, the at least one ledge and the trim panel being integrally formed;
wherein the upper edge of the trim panel abutting the headliner to compress the headliner when the trim panel is in an installed position.

2. The trim panel assembly of claim 1 wherein the trim panel is adapted to cover at least a portion of the pillar, and wherein the trim panel is elongated.

3. The trim panel assembly of claim 1 wherein two total ledges are provided extending generally orthogonally away from the lower edge of the trim panel, the ledges adapted to assist an installer of the trim panel.

4. The trim panel assembly of claim 1 wherein the at least one ledge has a predetermined length, the predetermined length being long enough to accommodate at least three fingers of the installer during installation.

5. The trim panel assembly of claim 4 wherein the predetermined length of the at least one ledge is between 35-60 millimeters.

6. The trim panel assembly of claim 1 wherein the at least one ledge has a predetermined width, the predetermined width being wide enough to accommodate the fingers of the installer during installation.

7. The trim panel assembly of claim 6 wherein the predetermined width of the at least one ledge is between 8-35 millimeters.

8. The trim panel assembly of claim 1 wherein the trim panel includes at least one aperture adapted to permit connection to the pillar.

9. The trim panel assembly of claim 1 wherein the at least one ledge includes a planar surface, the planar surface and a front surface of the trim panel forming a right angle.

10. A trim panel assembly for a vehicle, the assembly comprising:
a pillar;
a headliner;
a trim panel adapted to attached to at least a portion of the pillar, the trim panel having an upper edge and a lower edge; and
at least one ledge extending generally orthogonally away from the lower edge of the trim panel, the at least one ledge and the trim panel being integrally formed;
wherein the upper edge of the trim panel is spaced apart from the headliner in a first position before final installation and the upper edge of the trim panel abuts the headliner to compress the headliner in a second position after installation.

11. The trim panel assembly of claim 10 wherein the trim panel is adapted to cover at least a portion of the pillar, and wherein the trim panel is elongated.

12. The trim panel assembly of claim 10 wherein two total ledges are provided extending generally orthogonally away from the lower edge of the trim panel, the ledges adapted to assist an installer of the trim panel.

13. The trim panel assembly of claim 10 wherein the at least one ledge has a predetermined length, the predetermined length being long enough to accommodate at least three fingers of the installer during installation.

14. The trim panel assembly of claim 13 wherein the predetermined length of the at least one ledge is between 35-60 millimeters.

15. The trim panel assembly of claim 10 wherein the at least one ledge has a predetermined width, the predetermined width being wide enough to accommodate the fingers of the installer during installation.

16. The trim panel assembly of claim 15 wherein the predetermined width of the at least one ledge is between 8-35 millimeters.

17. The trim panel assembly of claim 10 wherein the at least one ledge includes a planar surface, the planar surface and a front surface of the trim panel forming a right angle.

18. A trim panel assembly for a vehicle, the trim panel assembly comprising:
a pillar;
a headliner;
a trim panel adapted to attached to at least a portion of the pillar, the trim panel having an upper edge and a pair of spaced apart extended portions, each of the pair of spaced apart extended portions having a lower edge; and
at least one ledge extending generally orthogonally away from each of the lower edges of the pair of spaced apart extended portions;
wherein the upper edge of the trim panel abuts the headliner to compress the headliner when the trim panel is in an installed position.

19. The trim panel assembly of claim 18 wherein the at least one ledge of each of the lower edges of the pair of spaced apart extended portions includes a planar surface, the planar surface and a front surface of the trim panel forming a right angle.

20. The trim panel assembly of claim 18 wherein the pair of spaced apart extended portions and the trim panel are integrally formed.

Assignees

• Toyota Motor Eng & Mfg North America Inc

Inventors

• Astrike Logan R

Classifications

• B60R13/025 Primary

  Pillars; Roof rails · CPC title

• B62D25/04

  Door pillars {; windshield pillars} · CPC title