Blank material to be cut for dentistry, metal powder for powder metallurgy, metal frame for porcelain fusing for dentistry, and dental prosthesis

Patent metadata

Field	Value
Publication number	US-9655698-B2
Application number	US-201514609861-A
Country	US
Kind code	B2
Filing date	Jan 30, 2015
Priority date	Jan 31, 2014
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

A blank material to be cut for dentistry includes: Co as a main component; Cr at a ratio equal to or higher than 26 mass % and equal to or less than 35 mass %; Mo at a ratio equal to or higher than 5 mass % and equal to or less than 12 mass %; Si at a ratio equal to or higher than 0.3 mass % and equal to or less than 2.0 mass %; and N at a ratio equal to or higher than 0.09 mass % and equal to or less than 0.5 mass %. The blank material is formed of a sintered body of a metal powder.

First claim

What is claimed is:

1. A blank material to be cut for dentistry comprising:
Co as a main component;
Cr at a ratio equal to or higher than 26 mass % and equal to or less than 35 mass %;
Mo at a ratio equal to or higher than 5 mass % and equal to or less than 12 mass %;
Si at a ratio equal to or higher than 0.3 mass % and equal to or less than 2.0 mass %; and
N at a ratio equal to or higher than 0.09 mass % and equal to or less than 0.5 mass %,
wherein the blank material is a sintered body of a metal powder,
the blank material includes a surface layer portion and an inner layer portion,
the surface layer portion cross-sectionally extends through the blank material at a depth of 0.3 mm relative to an outer major surface of the blank material,
the inner layer portion cross-sectionally extends through the blank material at a depth of 5 mm relative to the outer major surface, and
a concentration of N at the inner layer portion is equal to or higher than 50% and equal to or less than 200% of a concentration of N at the surface layer portion.

2. The blank material to be cut for dentistry according to claim 1 ,
wherein the Vickers hardness of the inner layer portion is equal to or higher than 200 and equal to or less than 480.

3. The blank material to be cut for dentistry according to claim 1 ,
wherein the blank material includes a surface layer portion and an inner layer portion,
the surface layer portion cross-sectionally extends through the blank material at a depth of 0.3 mm relative to an outer major surface of the blank material,
the inner layer portion cross-sectionally extends through the blank material at a depth of 5 mm relative to the outer major surface, and
a Vickers hardness at the inner layer portion is equal to or higher than 67% and equal to or less than 150% of a Vickers hardness at the surface layer portion.

4. The blank material to be cut for dentistry according to claim 1 ,
wherein a ratio of an N content to a Si content is equal to or higher than 0.1 and equal to or less than 0.8.

5. The blank material to be cut for dentistry according to claim 1 ,
wherein a portion of the Si is contained as a silicon oxide, and
a ratio of Si contained as the silicon oxide to the Si is equal to or higher than 10 mass % and equal to or less than 90 mass %.

6. The blank material to be cut for dentistry according to claim 5 ,
wherein the silicon oxide segregates to a grain boundary of the sintered body.

7. The blank material to be cut for dentistry according to claim 1 ,
wherein, in an X-ray diffraction pattern obtained by X-ray diffractometry using CuKα radiation, when a height of a highest peak among peaks caused by Co identified based on an ICDD card is 1, a ratio of a height of a highest peak among peaks caused by Co 3 Mo identified based on the ICDD card is equal to or higher than 0.01 and equal to or less than 0.5.

8. The blank material to be cut for dentistry according to claim 1 ,
wherein the blank material to be cut for dentistry has a 0.2% proof stress equal to or higher than 450 MPa, an elongation equal to or higher than 2%, and a Young's modulus equal to or higher than 150 GPa.

9. The blank material to be cut for dentistry according to claim 1 ,
wherein the Cr content is equal to or higher than 28 mass % and equal to or less than 33 mass %.

10. The blank material to be cut for dentistry according to claim 1 ,
wherein the Mo content equal to or higher than 6 mass % and equal to or less than 9 mass %.

11. The blank material to be cut for dentistry according to claim 1 ,
wherein a mass ratio of the Si to the Mo is equal to or higher than 0.05 and equal to or less than 0.2.

12. The blank material to be cut for dentistry according to claim 1 ,
wherein a mass ratio of the N to the Si is equal to or higher than 0.1 and equal to or less than 0.8.

13. A metal powder for powder metallurgy comprising:
Co as a main component;
Cr at a ratio equal to or higher than 26 mass % and equal to or less than 35 mass %;
Mo at a ratio equal to or higher than 5 mass % and equal to or less than 12 mass %;
Si at a ratio equal to or higher than 0.3 mass % and equal to or less than 2.0 mass %; and
N at a ratio equal to or higher than 0.09 mass % and equal to or less than 0.5 mass %,
wherein the metal powder is used to manufacture a blank material to be cut for dentistry,
the blank material includes a surface layer portion and an inner layer portion,
the surface layer portion cross-sectionally extends through the blank material at a depth of 0.3 mm relative to an outer major surface of the blank material,
the inner layer portion cross-sectionally extends through the blank material at a depth of 5 mm relative to the outer major surface, and
a concentration of N at the inner layer portion is equal to or higher than 50% and equal to or less than 200% of a concentration of N at the surface layer portion.

14. A metal frame for porcelain fusing for dentistry comprising:
Co as a main component;
Cr at a ratio equal to or higher than 26 mass % and equal to or less than 35 mass %;
Mo at a ratio equal to or higher than 5 mass % and equal to or less than 12 mass %;
Si at a ratio equal to or higher than 0.3 mass % and equal to or less than 2.0 mass %; and
N at a ratio equal to or higher than 0.09 mass % and equal to or less than 0.5 mass %,
wherein the metal frame is machined from a cut blank material which is a sintered body of a metal powder,
the blank material includes a surface layer portion and an inner layer portion,
the surface layer portion cross-sectionally extends through the blank material at a depth of 0.3 mm relative to an outer major surface of the blank material,
the inner layer portion cross-sectionally extends through the blank material at a depth of 5 mm relative to the outer major surface, and
a concentration of N at the inner layer portion is equal to or higher than 50% and equal to or less than 200% of a concentration of N at the surface layer portion.

15. A dental prosthesis comprising:
the metal frame for porcelain fusing for dentistry according to claim 14 ; and
a porcelain layer provided on a surface of the metal frame.

16. The dental prosthesis according to claim 15 ,
wherein the porcelain layer contains alumina, and
a mullite phase is between the metal frame and the porcelain layer.

Assignees

• Seiko Epson Corp

Inventors

• Nakamura Hidefumi
• Tamura Takayuki

Classifications

• A61K6/84

  comprising metals or alloys · CPC title

• A61C13/0022 Primary

  Blanks or green, unfinished dental restoration parts · CPC title

• B22F7/06

  of composite workpieces or articles from parts, e.g. to form tipped tools {(B22F7/002 takes precedence)} · CPC title

• C22C19/07

  based on cobalt · CPC title

• A61C13/0004

  Computer-assisted sizing or machining of dental prostheses · CPC title