Electric heater

Patent metadata

Field	Value
Publication number	US-9655169-B2
Application number	US-201514683776-A
Country	US
Kind code	B2
Filing date	Apr 10, 2015
Priority date	Apr 14, 2014
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

An electric heater for an automobile vehicle, with an electric heating element, which is connectable to an electric power source, with an insulating element and with a tube with the electric heating element being placed inside the tube and being electrically insulated from the tube, with the tube having at least one opening through which the insulating element and the electric heating element can be inserted into the tube. The electric heater features a safety element, which is plugged into the at least one opening of the tube, with the safety element having at least one distance element, which defines the orientation of the electric heating element and/or the insulating element in relation to the tube. Furthermore the invention relates to a heat exchanger with at least one electric heater.

First claim

What is claimed is:

1. An electric heater for an automobile vehicle, the electric heater comprising:
an electric heating element that is connectable to an electric power source;
an insulating element;
a tube, the electric heating element being placed inside the tube and being electrically insulated from the tube, the tube having at least one opening through which the insulating element and the electric heating element are inserted into the tube; and
a safety element that is plugged into the at least one opening of the tube, the safety element having at least one distance element, which defines an orientation of the electric heating element or the insulating element in relation to the tube,
wherein the distance element creates a defined distance between the inner wall of the tube and the insulating element.

2. The electric heater as claimed in claim 1 , wherein the distance element creates a defined distance between the inner wall of the tube and the electric heating element.

3. The electric heater as claimed in claim 2 , wherein the defined distance is an air gap between the insulating element and/or the heating element and the inner wall of the tube.

4. The electric heater as claimed in claim 1 , wherein the distance element protrudes in a rectangular direction from a base of the safety element.

5. The electric heater as claimed in claim 1 , wherein the safety element has a boundary area, which protrudes in a rectangular direction from the base.

6. The electric heater as claimed in claim 1 , wherein the distance element limits the movement of the electric heating element and/or the insulating element relative to the tube in a longitudinal direction and/or in a rotational direction.

7. The electric heater as claimed in claim 1 , further comprising a cavity between a base of the safety element and the insulating element.

8. An electric heater for an automobile vehicle, the electric heater comprising:
an electric heating element that is connectable to an electric power source;
an insulating element;
a tube, the electric heating element being placed inside the tube and being electrically insulated from the tube, the tube having at least one opening through which the insulating element and the electric heating element are inserted into the tube; and
a safety element that is plugged into the at least one opening of the tube, the safety element having at least one distance element, which defines an orientation of the electric heating element or the insulating element in relation to the tube,
wherein the safety element has an at least partially circumferential groove in which the wall of the tube is received.

9. The electric heater as claimed in claim 8 , wherein the safety element has a boundary area, which protrudes in a rectangular direction from the base, and wherein the boundary area and/or the distance element features at least one rib element, which faces into the groove.

10. An electric heater for an automobile vehicle, the electric heater comprising:
an electric heating element that is connectable to an electric power source;
an insulating element;
a tube, the electric heating element being placed inside the tube and being electrically insulated from the tube, the tube having at least one opening through which the insulating element and the electric heating element are inserted into the tube; and
a safety element that is plugged into the at least one opening of the tube, the safety element having at least one distance element, which defines an orientation of the electric heating element or the insulating element in relation to the tube,
wherein the safety element has two distance elements protruding in a rectangular direction from a base of the safety element with each of the distance elements having a recess to receive the electric heating element and/or the insulating element.

11. The electric heater as claimed in claim 10 , wherein the distance elements and/or the base are made out of a material, which is inflexible enough to avoid relative movement between the tube and the insulating element and/or the electric heating element.

12. The electric heater as claimed in claim 10 , wherein the distance elements are set apart from the inner wall of the tube such that an air gap is created between the distance elements and the inner wall of the tube.

13. A heat exchanger with at least one electric heater, the electric heater comprising:
an electric heating element that is connectable to an electric power source;
an insulating element;
a tube, the electric heating element being placed inside the tube and being electrically insulated from the tube, the tube having at least one opening through which the insulating element and the electric heating element are inserted into the tube; and
a safety element that is plugged into the at least one opening of the tube, the safety element having at least one distance element, which defines an orientation of the electric heating element or the insulating element in relation to the tube,
wherein the heat exchanger comprises:
a plurality of fluid-tubes, which are spaced apart from each other, the fluid-tubes and electric heaters being arranged in an alternating order, and a plurality of heat transmitting fins being arranged between the fluid-tubes and the electric heaters, wherein a first fluid flows through the fluid-tubes and a second fluid flows around the fluid-tubes and the electric heaters.

Assignees

• Mahle Int Gmbh

Inventors

• Zirgel Thomas

Classifications

• F24H3/0435

  Structures comprising heat spreading elements in the form of fins · CPC title

• F24H1/121

  using electric energy supply · CPC title

• H05B3/42 Primary

  non-flexible · CPC title

• F24H3/0441

  Interfaces between the electrodes of a resistive heating element and the power supply means · CPC title

• F24H2250/04

  Positive temperature coefficients [PTC]; Negative temperature coefficients [NTC] · CPC title