Control device and method for controlling electric motor

Patent metadata

Field	Value
Publication number	US-9654038-B2
Application number	US-201213814790-A
Country	US
Kind code	B2
Filing date	Apr 16, 2012
Priority date	May 18, 2011
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

A control device of an electric motor includes: an operating state setting unit configured to set an operating state; a maximum output acquiring unit configured to acquire maximum output of the electric motor that is preset according to the operating state set; a speed detecting unit configured to detect a speed of the electric motor; a torque limit value calculating unit configured to calculate a torque limit value based on the speed and the maximum output; and a torque limiting unit configured to limit torque of the electric motor by the torque limit value when accelerating the electric motor.

First claim

The invention claimed is:

1. A control device of a swing electric motor of an excavator comprising:
a lowering travelling body;
an upper swing body;
an engine provided in the upper swing body;
a generator configured to be driven by driving the engine;
a hydraulic pump configured to be driven by driving the engine;
the swing electric motor configured to swing the upper swing body by electric energy supplied from the generator;
an operating state setting unit configured to set an operating state based on an operating mode setting, a throttle dial value setting or a hydraulic fluid temperature;
a maximum output acquiring unit configured to acquire a maximum swing torque output of the swing electric motor that is preset according to the operating state set;
a speed detecting unit configured to detect a speed of the swing electric motor;
a torque limit value calculating unit configured to calculate a torque limit value based on the speed and the maximum swing torque output; and
a torque limiting unit configured to limit swing torque of the swing electric motor by the torque limit value when accelerating the swing electric motor,
wherein
when accelerating the swing electric motor, in a region where the speed of the swing electric motor is equal to or less than a predetermined speed, the maximum output acquiring unit acquires an identical, constant maximum swing torque output during acceleration regardless of the operating state set by the operating state setting unit,
when accelerating the swing electric motor, in a region where the speed of the swing electric motor is higher than the predetermined speed, the maximum output acquiring unit acquires one of different maximum swing torque outputs of the swing electric motor that are preset according to the operating state set.

2. The control device of the electric motor according to claim 1 , wherein the operating state setting unit is an operation mode selection unit and/or a throttle dial.

3. The control device of the electric motor according to claim 1 , wherein the torque limiting unit limits the torque of the electric motor by a torque limit value for deceleration when decelerating the electric motor, regardless of the operating state set.

4. A method for controlling a swing electric motor of an excavator having a lowering travelling body; an upper swing body; an engine provided in the upper swing body; a generator configured to be driven by driving the engine; a hydraulic pump configured to be driven by driving the engine; and the swing electric motor being configured to swing the upper swing body by electric energy supplied from the generator, the method comprising:
setting an operating state based on an operating mode setting, a throttle dial value setting or a hydraulic fluid temperature;
acquiring a maximum swing torque output of the swing electric motor that is preset according to the operating state set;
detecting a speed of the swing electric motor;
calculating a torque limit value based on the speed and the maximum swing torque output; and
limiting swing torque of the swing electric motor by the torque limit value when accelerating the swing electric motor,
wherein when accelerating the swing electric motor, in a region where the speed of the swing electric motor is equal to or less than a predetermined speed, the maximum output acquiring unit acquires an identical, constant maximum swing torque output during acceleration regardless of the operating state set by the operating state setting unit,
when accelerating the swing electric motor, in a region where the speed of the swing electric motor is higher than the predetermined speed, the maximum output acquiring unit acquires one of different maximum swing torque outputs of the swing electric motor that are preset according to the operating state set.

5. The method for controlling the electric motor according to claim 4 , wherein the setting includes operation mode selection setting and/or throttle dial value setting.

6. The method for controlling the electric motor according to claim 4 , wherein the limiting includes the torque of the electric motor by a torque limit value for deceleration when decelerating the electric motor, regardless of the operating state set.

7. A control device of a swing electric motor of an excavator comprising:
an operating state setting unit configured to set an operating state selected from a power mode and an economy mode;
a maximum output acquiring unit configured to acquire maximum swing torque output of the swing electric motor that is preset according to the operating state;
a speed detecting unit configured to detect a speed of the swing electric motor;
a torque limit value calculating unit configured to calculate a torque limit value based on the speed and the maximum output; and
a torque limiting unit configured to limit torque of the swing electric motor by the torque limit value when accelerating the swing electric motor,
wherein
when the power mode is set, the swing electric motor has a power mode torque limit curve that determines a swing torque output of the swing electric motor,
when the economy mode is set, the swing electric motor has an economy mode torque limit curve that determines the output of the swing electric motor so that at low speed during acceleration, the output is the same as the power mode torque limit curve but at high speed during acceleration, the output is decreased,
during deceleration, in either the power or economy mode, both of the power mode torque limit and the economy mode torque limit have the same torque limit,
when accelerating the swing electric motor, in a region where the speed of the swing electric motor is equal to or less than a predetermined speed, the maximum output acquiring unit acquires an identical, constant maximum swing torque output during acceleration regardless of the operating state set by the operating state setting unit, and
when accelerating the swing electric motor, in a region where the speed of the swing electric motor is higher than the predetermined speed, the maximum output acquiring unit acquires one of different maximum swing torque output of the swing electric motor that are preset according to the operating state set.

Assignees

• Kawaguchi Tadashi
• Takehara Kazuki
• Morinaga Jun
• Komatsu Mfg Co Ltd

Inventors

• Kawaguchi Tadashi
• Takehara Kazuki
• Morinaga Jun

Classifications

• E02F9/2296

  Systems with a variable displacement pump · CPC title

• E02F9/2292

  Systems with two or more pumps · CPC title

• E02F9/2095

  Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans (control of hydraulic driven equipment E02F9/22) · CPC title

• H02P23/20 Primary

  Controlling the acceleration or deceleration · CPC title

• H02P7/06 Primary

  for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current · CPC title