System and method for maximizing efficiency of three-phase inverter-based power systems

Patent metadata

Field	Value
Publication number	US-9654028-B1
Application number	US-201615079265-A
Country	US
Kind code	B1
Filing date	Mar 24, 2016
Priority date	Mar 24, 2016
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

A system and method for operating an inverter to maximize an overall efficiency of a power system is disclosed. A power system includes an inverter having an arrangement of switching devices that are selectively operable in On and Off states to invert a DC output to an AC output having controlled current and voltage. A controller selectively controls operation of the arrangement of switching devices via a discontinuous pulse width modulation (DPWM) scheme, so as to regulate an average voltage of the AC output. In controlling operation of the arrangement of switching devices via the DPWM scheme, the controller is programmed to generate a DPWM reference waveform having an initial phase angle, determine a system efficiency of the power system during operation, calculate an optimal phase angle for the DPWM reference waveform based on the determined system efficiency, and generate a DPWM reference waveform having the calculated optimal phase angle.

First claim

What is claimed is:

1. A power system comprising:
a three-phase inverter comprising:
a DC link that receives a DC output from a power source;
an arrangement of switching devices connected to the DC link and selectively operable in On and Off states to invert the DC output to an AC output having controlled current and voltage; and

a controller programmed to selectively control operation of the arrangement of switching devices via a discontinuous pulse width modulation (DPWM) scheme, so as to regulate an average voltage of the AC output;
wherein, in controlling operation of the arrangement of switching devices via the DPWM scheme, the controller is further programmed to:
generate a DPWM reference waveform having an initial phase angle;
determine a system efficiency of the power system during operation thereof;
calculate an optimal phase angle for the DPWM reference waveform based on the determined system efficiency; and
generate a DPWM reference waveform having the calculated optimal phase angle.

2. The power system of claim 1 wherein controlling operation of the arrangement of switching devices via a DPWM scheme with a DPWM reference waveform having the calculated optimal phase angle maximizes the system efficiency of the power system over a full KVA operating range.

3. The power system of claim 1 wherein the controller is further programmed to:
determine an operating power factor of the three-phase inverter; and
generate a DPWM reference waveform having the initial phase angle based on the determined operating power factor.

4. The power system of claim 1 wherein, in calculating an optimal phase angle for the DPWM reference waveform, the controller is further programmed to employ a perturb and observe adaptive phase angle algorithm.

5. The power system of claim 4 wherein, in employing the perturb and observe adaptive phase angle algorithm, the controller is further programmed to:
determine a first system efficiency of the power system based on operation of the three-phase inverter according to a DPWM scheme having a DPWM reference waveform with the initial phase angle;
perturb the initial phase angle of the DPWM reference waveform by a pre-determined angular amount;
determine a second system efficiency of the power system based on operation of the three-phase inverter according to a DPWM scheme having a DPWM reference waveform with the perturbed phase angle;
compare the second system efficiency to the first system efficiency; and
calculating an optimal phase angle for the DPWM reference waveform based on the comparison of the second system efficiency to the first system efficiency.

6. The power system of claim 5 wherein the controller is further programmed to:
shift the phase angle of the DPWM reference waveform in the direction of the perturbation if the second system efficiency is greater than the first system efficiency; and
shift the phase angle of the DPWM reference waveform in the direction opposite of the perturbation if the second system efficiency is less than the first system efficiency.

7. The power system of claim 1 wherein the arrangement of switching devices comprises an arrangement of silicon carbide (SiC) MOSFETs.

8. The power system of claim 7 wherein the power system comprises a photovoltaic (PV) power system, the PV power system further comprising line reactors and RC filters through which the AC power is fed to a power grid; and
wherein controlling operation of the arrangement of switching devices of the three-phase inverter via the DPWM scheme with a DPWM reference waveform having the calculated optimal phase angle reduces line reactor losses and filter losses as compared to operation of the arrangement of switching devices of the three-phase inverter via the DPWM scheme with a DPWM reference waveform having the initial phase angle.

9. The power system of claim 1 wherein the optimal phase angle of the DPWM reference waveform is between 0 and 60 degrees.

10. A controller-based method of controlling a three-phase inverter in a power system, the method comprising:
determining an operating power factor of the three-phase inverter;
determining an overall system efficiency of the power system during operation thereof;
controlling operation of the three-phase inverter via a discontinuous pulse width modulation (DPWM) control scheme, with an optimal phase angle of a DPWM reference waveform of the DPWM control scheme being determined based on the determined power factor and overall system efficiency;
wherein controlling operation of the arrangement of three-phase inverter via a DPWM scheme with a DPWM reference waveform having the optimal phase angle maximizes the system efficiency of the power system over a full KVA operating range.

11. The method of claim 10 further comprising:
generating a DPWM reference waveform having an initial phase angle based on the determined operating power factor;
determining a first system efficiency of the power system based on operation of the three-phase inverter according to a DPWM scheme having a DPWM reference waveform with the initial phase angle;
perturbing the initial phase angle of the DPWM reference waveform by a pre-determined angular amount;
determining a second system efficiency of the power system based on operation of the three-phase inverter according to a DPWM scheme having a DPWM reference waveform with the perturbed phase angle;
comparing the second system efficiency to the first system efficiency; and
calculating the optimal phase angle for the DPWM reference waveform based on the comparison of the second system efficiency to the first system efficiency.

12. The method of claim 11 further comprising:
shifting the phase angle of the DPWM reference waveform in the direction of the perturbation if the second system efficiency is greater than the first system efficiency; and
shifting the phase angle of the DPWM reference waveform in the direction opposite of the perturbation if the second system efficiency is less than the first system efficiency.

13. The method of claim 11 wherein the optimal phase angle of the DPWM reference waveform is between 0 and 60 degrees.

14. The method of claim 13 wherein the initial phase angle of the DPWM reference waveform is 0 degrees for leading power factors less than 0.866 and 60 degrees for lagging power factors less than 0.866.

15. The method of claim 10 wherein controlling operation of the three-phase inverter comprises controlling switching of a plurality of silicon carbide (SiC) MOSFETs of the three-phase inverter via gating signals according to the DPWM control scheme with the optimal phase angle of the DPWM reference waveform.

16. The method of claim 10 wherein, in maximizing the system efficiency of the power system over a full KVA operating range, the optimal phase angle for the DPWM reference waveform reduces line reactor losses and filter losses in the power system.

17. A controller for controlling operation of a three-phase inverter in a power system, the controller comprising:
an efficiency calculation module programmed to:
determine an operating power factor of the three-phase inverter;
determine an overall system efficiency of the power system during operation thereof; and
generate an output comprising the determined operating power factor and overall system efficiency;

an adaptive DPWM phase angle module operably connected to the efficiency calculation module to receive the output therefrom, the adaptive DPWM phase angle module programmed to determine an optimal phase angle of a DPWM reference waveform in a

Assignees

• Eaton Corp

Inventors

• Luo Cheng
• Xin Huiting
• Wang Xinyu
• Hu Xiaxia
• Li Han

Classifications

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M7/53871

  with automatic control of output voltage or current · CPC title

• H02M2001/0054

  Electricity · mapped topic

• H02M2001/0029

  Electricity · mapped topic

• H02J3/383

  Electricity · mapped topic