Method and apparatus for recovering sodium from sodium-sulfur battery

Patent metadata

Field	Value
Publication number	US-9653764-B2
Application number	US-201414914893-A
Country	US
Kind code	B2
Filing date	Oct 1, 2014
Priority date	Jun 3, 2014
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

A method for recovering sodium from a sodium-sulfur battery of the present invention includes a reaction step of injecting a treatment liquid toward the sodium housed in a sodium-housing component in the battery container and causing the sodium to react with the treatment liquid so as to generate a reaction liquid; and a circulation step of generating the treatment liquid by adjusting the concentration and liquid temperature of the reaction liquid, and, in the reaction step, while the entire amount of the sodium is reacted with the treatment liquid, the treatment liquid is continuously injected toward the sodium.

First claim

The invention claimed is:

1. A method for recovering sodium from a sodium-sulfur battery housing sodium and sulfur in a battery container, the method comprising:
a nozzle insertion step of inserting a nozzle to which a treatment liquid is supplied from a treatment liquid supply into the battery container;
a reaction step of injecting a treatment liquid from the nozzle toward the sodium housed in a sodium-housing in the battery container, and causing the sodium to react with the treatment liquid so as to generate a reaction liquid; and
a circulation step of collecting the reaction liquid, adjusting the concentration and liquid temperature of the collected reaction liquid so as to generate the treatment liquid, and returning the generated treatment liquid to the treatment liquid supply; wherein
in the reaction step, while the entire amount of the sodium is reacted with the treatment liquid, the treatment liquid is continuously injected toward the sodium.

2. The method for recovering sodium from a sodium-sulfur battery according to claim 1 , wherein
the treatment liquid is an aqueous solution of sodium hydroxide.

3. The method for recovering sodium from a sodium-sulfur battery according to claim 2 , wherein
when the concentration (wt %) is represented by x and the liquid temperature (° C.) is represented by y, the concentration and liquid temperature of the treatment liquid is set so as to fall into a range surrounded by the following linear expressions, x=30, x=50, y=15, y=55, y=2x−20, and y=2x−70.

4. An apparatus for recovering sodium from a sodium-sulfur battery used in the method for recovering sodium from a sodium-sulfur battery according to claim 1 , the apparatus comprising:
a nozzle configured to inject the treatment liquid toward the sodium in the sodium-housing while being in a state where the nozzle is inserted to the sodium-housing;
a treatment liquid supply configured to supply the treatment liquid to the nozzle;
a reaction liquid-recoverer configured to recover the reaction liquid obtained from a reaction between the treatment liquid and the sodium; and
a circulation treatment configured to return the reaction liquid to the treatment liquid supply as the treatment liquid after adjusting the concentration and liquid temperature of the reaction liquid.

5. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 4 , the apparatus further comprising
a nozzle-moving device configured to vertically move the nozzle so as to maintain a certain range of a gap between an exposed surface of the sodium and an injection of the nozzle.

6. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 4 , wherein
the circulation treatment is provided with a water dispenser for decreasing the concentration of the reaction liquid and a cooler for decreasing the temperature of the reaction liquid.

7. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 4 , the apparatus further comprising:
a first temperature detector configured to measure the liquid temperature of the treatment liquid;
a second temperature detector configured to measure the liquid temperature of the reaction liquid; and
a control configured to control the treatment liquid supply after comparing the liquid temperature of the treatment liquid and the liquid temperature of the reaction liquid and determining the occurrence of a reaction of the sodium in the sodium-housing.

8. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 4 , the apparatus further comprising:
a chamber configured to house the sodium-sulfur battery;
an inert gas supply configured to supply an inert gas into the chamber; and
an exhausting device configured to exhaust flammable gas from the chamber.

9. A method for recovering sodium from a sodium-sulfur battery housing sodium and sulfur in a battery container, the method comprising:
a reaction step of injecting a treatment liquid toward the sodium housed in a sodium-housing in the battery container, and causing the sodium to react with the treatment liquid so as to generate a reaction liquid; and
a circulation step of adjusting the concentration and liquid temperature of the reaction liquid so as to generate the treatment liquid;
wherein, in the reaction step, while the entire amount of the sodium is reacted with the treatment liquid, the treatment liquid is continuously injected toward the sodium, and
the reaction of the sodium is determined to have ceased when the liquid temperature of the treatment liquid and the liquid temperature of the reaction liquid become equal to each other, and the supply of the treatment liquid is stopped.

10. The method for recovering sodium from a sodium-sulfur battery according to claim 9 , wherein
the treatment liquid is an aqueous solution of sodium hydroxide.

11. The method for recovering sodium from a sodium-sulfur battery according to claim 10 , wherein
when the concentration (wt %) is represented by x and the liquid temperature (° C.) is represented by y, the concentration and liquid temperature of the treatment liquid is set so as to fall into a range surrounded by the following linear expressions, x=30, x=50, y=15, y=55, y=2x−20, and y=2x−70.

12. An apparatus for recovering sodium from a sodium-sulfur battery used in the method for recovering sodium from a sodium-sulfur battery according to claim 9 , the apparatus comprising:
a nozzle configured to inject the treatment liquid toward the sodium in the sodium-housing while being in a state where the nozzle is inserted to the sodium-housing;
a treatment liquid supply configured to supply the treatment liquid to the nozzle;
a reaction liquid-recoverer configured to recover the reaction liquid obtained from a reaction between the treatment liquid and the sodium; and
a circulation treatment configured to return the reaction liquid to the treatment liquid supply as the treatment liquid after adjusting the concentration and liquid temperature of the reaction liquid.

13. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 12 , the apparatus further comprising
a nozzle-moving device configured to vertically move the nozzle so as to maintain a certain range of a gap between an exposed surface of the sodium and an injection of the nozzle.

14. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 12 , wherein
the circulation treatment is provided with a water dispenser for decreasing the concentration of the reaction liquid and a cooler for decreasing the temperature of the reaction liquid.

15. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 12 , the apparatus further comprising:
a first temperature detector configured to measure the liquid temperature of the treatment liquid;
a second temperature detector configured to measure the liquid temperature of the reaction liquid; and
a control configured to control the treatment liquid supply after comparing the liquid temperature of the treatment liquid and the liquid temperature of the reaction liquid and determining the occurrence of a reaction of the sodium in the sodium-housing.

16. The apparatus for recovering sodium from a sodium-sulfur battery according to claim 12 , the apparatus further comprising:
a chamber configured to house the sodium-sulfur battery;
an inert gas supply configured to supply an inert gas into the chamber; and
an exhausting device configured to exhaust flammable gas from the chamber.

Assignees

• Mitsubishi Materials Corp

Inventors

• Ishikawa Shigeru
• Takagi Makoto
• Wajima Eiji

Classifications

• C22B26/10

  Obtaining alkali metals · CPC title

• C22B3/04

  by leaching (C22B3/18 takes precedence) · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title

• C22B7/008

  by an alkaline or ammoniacal leaching · CPC title

• C22B7/006

  Wet processes · CPC title