Passive pressure sensing using sensor with diaphragm separator

Patent metadata

Field	Value
Publication number	US-9651440-B2
Application number	US-201414532847-A
Country	US
Kind code	B2
Filing date	Nov 4, 2014
Priority date	Dec 6, 2013
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

A pressure sensor for sensing pressure of a fluid includes a diaphragm separator having a protrusion. The pressure sensor further includes a resonator, where the protrusion is in contact with the resonator on a first side of the resonator. The protrusion is positioned to exert an imparted force onto the resonator. The pressure sensor also includes a backing diaphragm positioned on a second side of the resonator. The backing diaphragm exerts a counter force onto the resonator in response to the imparted force.

First claim

What is claimed is:

1. A pressure sensor for sensing pressure of a fluid, the pressure sensor comprising:
a diaphragm separator having a protrusion;
a resonator, wherein the protrusion is in contact with the resonator on a first side of the resonator and wherein the protrusion is positioned to exert an imparted force onto the resonator and wherein the protrusion is in contact with and makes an electrical connection to a first terminal of the resonator; and
a backing diaphragm positioned on a second side of the resonator, wherein the backing diaphragm exerts a counter force onto the resonator in response to the imparted force.

2. The pressure sensor of claim 1 , wherein the protrusion of the diaphragm separator has a V-shaped void at a tip portion of the protrusion and wherein the tip portion of the protrusion is in contact with the resonator.

3. The pressure sensor of claim 1 , wherein an end wall of the diaphragm separator moves toward the resonator in response to an increase in fluid pressure exerted on the end wall of the diaphragm separator and wherein the resonator oscillates at a resonant frequency in response to the imparted force, and wherein the imparted force is proportional to the fluid pressure.

4. The pressure sensor of claim 3 , further comprising a chamber partially bounded by the diaphragm separator, wherein the fluid pressure is exerted by a fluid contained in the chamber and wherein the fluid is isolated from the resonator.

5. The pressure sensor of claim 4 , further comprising a pressure head having a fluid inlet and a channel, wherein the channel extends between the fluid inlet and the chamber.

6. The pressure sensor of claim 4 , wherein the fluid is a hydraulic fluid separated from an outside fluid that exerts external fluid pressure that transferred to hydraulic fluid.

7. The pressure sensor of claim 1 , further comprising an electrode, wherein the electrode is in contact with a second terminal of the resonator.

8. The pressure sensor of claim 7 , further comprising an insulator electrically isolating the electrode from the backing diaphragm, wherein a portion of the electrode extends through an opening of the insulator and through an opening of the backing diaphragm.

9. The pressure sensor of claim 7 , wherein the electrode is T-shaped and wherein a top portion of the electrode is in contact with resonator.

10. The pressure sensor of claim 1 , wherein the backing diaphragm is fixedly attached to the diaphragm separator such that the resonator is substantially enclosed by the diaphragm separator and the backing diaphragm.

11. The pressure sensor of claim 1 , wherein a magnitude of the imparted force depends on a thickness of the end wall of the diaphragm separator.

12. A system for measuring a pressure of a fluid, the system comprising:
a signal source;
a signal receiver; and
a pressure sensor comprising:
a diaphragm separator having a protrusion;
a resonator, wherein the protrusion is in contact with the resonator on a first side of the resonator and wherein the protrusion is positioned to exert an imparted force onto the resonator and wherein the protrusion is in contact with and makes an electrical connection to a first terminal of the resonator; and
a backing diaphragm positioned on a second side of the resonator, wherein the backing diaphragm exerts a counter force onto the resonator in response to the imparted force.

13. The system of claim 12 , wherein an electrode extending through an opening of the backing diaphragm flexure is coupled to a second terminal of the resonator on the second side of the resonator.

14. The system of claim 13 , wherein the protrusion of the diaphragm separator has a V-shaped void at a tip portion of the protrusion, wherein the tip portion of the protrusion is in contact with the resonator, wherein the electrode is T-shaped, and wherein a top portion of the electrode is in contact with resonator.

15. The system of claim 12 , wherein the resonator is a ceramic resonator and wherein the signal source is configured to vary a frequency of a signal provided to the resonator.

16. The system of claim 12 , wherein the pressure sensor further comprises a chamber partially bounded by the diaphragm separator, wherein a fluid pressure is exerted on to the diaphragm separator by a fluid contained in the chamber, wherein the fluid is isolated from the resonator.

17. A method for measuring a pressure of a fluid, the method comprising:
generating a signal by a signal source;
receiving the signal by a signal receiver through a pressure sensor; and
processing the signal to determine the pressure sensed by the pressure sensor, the pressure sensor comprising:
a diaphragm separator having a protrusion;
a resonator, wherein the protrusion is in contact with the resonator on a first side of the resonator and wherein the protrusion is positioned to exert an imparted force onto the resonator and wherein the protrusion is in contact with and makes an electrical connection to a first terminal of the resonator; and
a backing diaphragm positioned on a second side of the resonator, wherein the backing diaphragm exerts a counter force onto the resonator in response to the imparted force and wherein receiving the signal through the pressure sensor comprises receiving the signal through the resonator.

18. The method of claim 17 , wherein the pressure sensor further comprises a chamber at least partially bounded by the diaphragm separator, wherein a fluid pressure is exerted by a fluid contained in the chamber, wherein the fluid is isolated from the resonator and the backing diaphragm wherein the imparted force is proportional to the fluid pressure.

19. The method of claim 17 , further comprising varying a frequency of the signal by the signal source.

20. The method of claim 19 , wherein processing the signal includes determining a voltage level of the signal after the signal is received by the signal receiver.

Assignees

• Montoya James Daniel
• Chevron Usa Inc

Inventors

• Montoya James Daniel

Classifications

• G01L19/0038

  being part of the housing (other details about the housing G01L19/14) · CPC title

• G01L9/0022 Primary

  of a piezoelectric element · CPC title

• G01L19/143

  Two part housings · CPC title

• G01L19/0645

  using isolation membranes, specially adapted for protection · CPC title

• G01L19/0023

  for flowthrough systems having a flexible pressure transmitting element · CPC title