Device and procedure to determine a size of contact representing the contact state of a compactor roller upon the substrate to be compacted

Patent metadata

Field	Value
Publication number	US-9650747-B2
Application number	US-201414515845-A
Country	US
Kind code	B2
Filing date	Oct 16, 2014
Priority date	Oct 16, 2013
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

Device to determine a size of contact representing a contact state between a compactor roller and a substrate to be compacted, encompassing a compactor roller rotatable in at least one acquisition circumference area around a compactor roller axis and at least one contact sensor generating a contact signal, wherein the contact signal indicates a contact start and a contact end of an acquisition circumference area upon the substrate to be compacted.

First claim

The invention claimed is:

1. A self-propelled compactor comprising:
a device to determine a size of contact representing a contact state between a compactor roller and a substrate to be compacted by the compactor, the device comprising:
the compactor roller, which is coupled to the compactor and rotatable in at least one acquisition circumference area around a compactor roller axis upon movement of the compactor in a direction; and
at least one contact sensor generating a contact signal, wherein the contact signal indicates a contact start and a contact end of an acquisition circumference area upon the substrate to be compacted.

2. The compactor according to claim 1 , wherein a plurality of acquisition circumference areas is provided with respectively at least one contact sensor preferably distributed around the compactor roller rotation axis in the same axial area of the compactor roller.

3. The compactor according to claim 2 , wherein the acquisition circumference areas are positioned with respect to each other with an equal circumferential separation.

4. The compactor according to claim 2 , wherein the acquisition circumference areas are positioned with respect to each other with an equal circumferential separation of about 90°.

5. The compactor according to claim 1 , wherein at least one contact sensor is provided in at least one acquisition circumference area on an interior position of a roller cover of the compactor roller.

6. The compactor according to claim 1 , wherein at least one contact sensor is constructed as:
an acoustic sensor,
a tactile sensor, or
a pressure sensor.

7. The compactor according to claim 1 , wherein a rotation positioning acquisition arrangement is provided to determine a rotational positioning of the compactor roller.

8. The compactor according to claim 7 , wherein rotation positioning acquisition arrangement includes at least one contact sensor and at least one rotation positioning reference area not rotatable around the compactor roller rotation axis with the compactor roller, and appearing in an acquisition interplay with the at least one contact sensor.

9. The compactor according to claim 1 , wherein the size of contact represents a circumference area of the compactor roller standing in contact with the substrate to be compacted.

10. The compactor according to claim 1 , wherein at least one contact sensor is provided in each acquisition circumference area on an interior position of a roller cover of the compactor roller.

11. The compactor according to claim 1 , wherein the at least one contact sensor is constructed as an ultrasound sensor or a whistle sensor.

12. The compactor according to claim 1 , wherein the size of contact represents a circumference long area or an angular segment of the compactor roller standing in contact with the substrate to be compacted.

13. A process for determination of the size of contact representing a contact state of a compactor roller of a self-propelled compactor upon the substrate to be compacted, the process comprising the steps:
providing a self-propelled compactor, the compactor comprising a device to determine a size of contact representing a contact state between a compactor roller and a substrate to be compacted by the compactor, the device comprising:
the compactor roller, which is coupled to the compactor and rotatable in at least one acquisition circumference area around a compactor roller axis upon movement of the compactor in a direction; and
at least one contact sensor generating a contact signal, wherein the contact signal indicates a contact start and a contact end of an acquisition circumference area upon the substrate to be compacted;

acquiring a contact between at least one acquisition circumference area of the compactor roller and the substrate to be compacted during the rotation of the compactor roller around a compactor roller rotation axis upon movement of the compactor in a direction; and
determining the degree of compaction of the substrate on the basis of a size of the contact between the compactor roller and the substrate.

14. The process according to claim 13 , wherein the size of contact is determined based on the start of contact occurring in the course of the rotation of the compactor roller between at least one acquisition circumference area and the substrate to be compacted and the end of contact.

15. The process according to claim 14 , wherein the size of contact is determined based further on a movement speed of the compactor roller and/or a radius of the compactor roller.

16. The process according to claim 14 , wherein the size of contact is determined based on a relationship between a first movement time indicating a contact of at least one acquisition circumference area with the substrate to be compacted, and a second movement time indicating no contact in the course of one revolution of the compactor roller around the compactor roller rotation axis and/or a second movement time indicating a revolution of the compactor roller.

17. The process according to claim 13 , wherein the size of contact is composed of a first contact size portion between the start of contact of at least one acquisition circumference area upon the substrate to be compacted and a contact reference position, and a second contact size portion between the contact reference position and the end of contact.

18. The process according to claim 17 , wherein the contact reference position represents the deepest positioning of the acquisition circumference area in the course of the revolution movement of one of the acquisition circumference areas with respect to a vertical line standing orthogonally to the substrate to be compacted, wherein the first contact size portion is a bow-side part of the size of contact and the second contact size portion is a rear-side part of the size of contact.

19. The process according to claim 17 , wherein the contact reference position is determined based on at least one rotation positioning reference.

20. The process according to claim 19 , wherein the rotation positioning reference is generated by the interplay of at least one acquisition circumference area with the rotation positioning reference area.

21. The process according to claim 20 , wherein a first acquisition circumference area then generates a rotation positioning reference by interplay with a rotation positioning reference area, when a second acquisition circumference area is in the contact reference position.

22. The process according to claim 13 , wherein the size of contact represents a circumferential area of the compactor roller standing in contact with the substrate to be compacted.

23. The process according to claim 13 , wherein a contact width of the compactor roller on the substrate to be compacted is determined based on the size of contact.

24. The process according to claim 13 , wherein the size of contact represents a circumferential long area or angle segment of the compactor roller standing in contact with the substrate to be compacted.

Assignees

• Hamm Ag

Inventors

• Villwock Sebastian
• Völkel Werner
• Kopf Fritz

Classifications

• E01C19/236 Primary

  Construction of the rolling elements, e.g. surface configuration, rolling surface formed by endless track · CPC title

• E01C19/26

  self-propelled or fitted to road vehicles ({E01C19/231, E01C19/235} , E01C19/27 - E01C19/29 take precedence) · CPC title

• E02D3/039

  Slope rollers · CPC title

• E02D3/0265 Primary

  Wheels specially adapted therefor; Cleats for said wheels · CPC title

• E01C19/23 Primary

  Rollers therefor; Such rollers usable also for compacting soil ({E01C19/41,} E01C19/43, {E01C19/52, E01C23/065} take precedence; specially adapted for agricultural purposes A01B29/00; garden rollers A01G20/35; making or maintaining surfaces of snow or ice E01H4/00; solely for soil compaction E02D3/026) · CPC title