Monolayer, composite, gas separation material, filter, gas separation device and method for manufacturing composite
US-12128366-B2 · Oct 29, 2024 · US
US9649602B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9649602-B2 |
| Application number | US-97927707-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 31, 2007 |
| Priority date | Feb 16, 2001 |
| Publication date | May 16, 2017 |
| Grant date | May 16, 2017 |
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A method of sewage treatment includes: immersing a separation membrane module into sewage, wherein the separation membrane module has a plurality of separation membrane elements, each having a supporting plate, a separation membrane and a filtered water outlet; separating water into filtered water and suspended solids by having the water permeated through the separation membrane; and having the filtered water flow toward the exterior from the filtered water outlet; wherein the separation membrane has a nonwoven fabric and a porous resin layer on at least one surface of the nonwoven fabric; and a part of the resin permeates into the nonwoven fabric to form a composite layer with the nonwoven fabric.
Opening claim text (preview).
What is claimed is: 1. A method of sewage treatment comprising: immersing a separation membrane module into wastewater which includes activated sludge and is contained in a reservoir, wherein the separation membrane module comprises a plurality of separation membrane elements, and a housing containing the separation membrane elements, wherein each separation membrane element comprises a supporting plate, a separation membrane and a filtered water outlet and wherein the separation membrane is a flat membrane and is arranged on at least one face of the supporting plate; separating the wastewater into filtered water and suspended solids by having the water wastewater permeate through the separation membrane; and having the filtered water flow toward the exterior from the filtered water outlet; wherein the flat separation membrane of each separation membrane element comprises a nonwoven fabric and a porous resin layer on at least one surface of the nonwoven fabric; the porous resin layer comprises a resin; a part of the resin permeates into the nonwoven fabric to form a composite layer with the nonwoven fabric; the porous resin layer has at its surface, pores having an average pore size in the range of 0.01 to 0.2 μm and a standard variation of pore sizes of 0.1 μm or less; and the nonwoven fabric has a thickness A of from 50 μm to 1 mm, the porous resin layer has a thickness B and the composite layer has a thickness C; and wherein the separation membrane satisfies: B≧ 0.2× A , and C/B≧ 0.1; and macrovoids are present in the porous resin layer and have larger diameters than the diameter of pores at the surface and have a short diameter of 0.05×A or more; and supplying air from an air diffuser to the surfaces of the separation membranes of the separation membrane elements. 2. The method according to claim 1 , wherein the nonwoven fabric has a density of 0.7 g/cm 3 or less. 3. The method according to claim 1 , wherein the porous resin layer is a porous resin layer consisting essentially of polyvinylidene fluoride. 4. The method according to claim 1 , wherein a rejection of microparticles having an average particle size of 0.9 μm is at least 90%. 5. The method according to claim 1 , wherein the separation membrane elements are arranged substantially parallel to each other so as to form spaces between the adjacent separation membranes. 6. The method according to claim 1 , wherein the nonwoven fabric consists of fibers selected from the group consisting of cellulose fibers, cellulose triacetate fibers, polyester fibers, polypropylene fibers and polyethylene fibers, and the porous resin layer consists of a resin selected from the group consisting of polyvinyl chloride resins, polysulfone resins and polyethersulfone resins.
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