Mixing structure

Patent metadata

Field	Value
Publication number	US-9649595-B2
Application number	US-201314376750-A
Country	US
Kind code	B2
Filing date	Apr 8, 2013
Priority date	Apr 12, 2012
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

In a mixing structure with an injector 3 arranged 2 immediately after a bend 1 a of an exhaust pipe 1 , urea water 5 being injected by the injector 3 into the exhaust pipe 1 for mixing, a pipe diameter D p downstream of the bend 1 a of the exhaust pipe 1 is large relative to a pipe diameter D e upstream of the bend.

First claim

The invention claimed is:

1. An exhaust system for a combustion engine, comprising:
an exhaust pipe for gases exhausted from the engine, the exhaust pipe comprising a bent portion, an upstream portion connected to the bent portion at an upstream end of the bent portion in a direction of flow of the gases exhausted from the engine, and a constant diameter downstream portion connected to the bent portion at a downstream end of the bent portion in the direction of flow of the gases exhausted from the engine,
wherein the bent portion of the exhaust pipe has an increased diameter between the upstream end of the bent portion and the downstream end of the bent portion such that a pipe diameter of the constant diameter downstream portion of the exhaust pipe is larger than a pipe diameter of the upstream portion of the exhaust pipe, to reduce any unevenness in a pressure of the exhaust gas induced by the bent portion of the exhaust pipe; and
a liquid injector provided in the constant diameter downstream portion of the exhaust pipe and oriented to inject a liquid into the constant diameter downstream portion of the exhaust pipe.

2. The exhaust system as claimed in claim 1 wherein the bent portion is curved, and a radially outward portion of the exhaust pipe at the bent portion is depressed relative to a radius of curvature of the radially outer surface of the bent portion, to suppress a flow of the exhaust gas toward the radially outward portion of the exhaust pipe and reduce any inequality in the flow velocity distribution.

3. The mixing structure as claimed in claim 1 , further comprising a baffle plate arranged in the downstream portion, to suppress a flow of the exhaust gas toward a radially outward portion of the exhaust pipe and reduce any inequality in the flow velocity distribution.

4. The exhaust system as claimed in claim 2 wherein the depressed radially outward portion of the exhaust pipe at the bent portion is depressed in the shape of a chord of the curvature of the radially outer surface of the bent portion.

5. The mixing structure as claimed in claim 1 , wherein the constant diameter downstream portion of the exhaust pipe is straight.

6. The mixing structure as claimed in claim 1 , wherein the liquid injector is a urea water injector.

7. The mixing structure as claimed in claim 1 , wherein the bent portion of the exhaust pipe has a progressively increasing diameter from the upstream end of the bent portion to the downstream end of the bent portion.

8. A mixing structure with an injector arranged immediately after a bend of an exhaust pipe, urea water being injected by said injector into said exhaust pipe for mixing,
wherein a pipe diameter of the exhaust pipe downstream of said bend is large relative to a pipe diameter of the exhaust pipe upstream of said bend, and the exhaust pipes both upstream and downstream of the bend are interconnected via said bend having a progressively increasing diameter towards downstream,
further comprising a mixer having thin grate plates with planar surfaces in a direction of a flow of exhaust gas being arranged in the exhaust pipe downstream of said injector such that the urea water can be sprayed to said mixer from the injector.

9. The mixing structure as claimed in claim 8 wherein an outward portion of the bend in a bending direction is formed with a depression which suppresses any flow of the exhaust gas toward outward of the bending direction to remedy any biased flow velocity distribution.

10. The mixing structure as claimed in claim 8 wherein a baffle plate is arranged in the bend to suppress any flow of the exhaust gas toward outward of the bending direction to remedy any biased flow velocity distribution.

Assignees

• Hino Motors Ltd

Inventors

• Kowada Minoru
• Endo Hideki
• Maruyama Koji
• Kominami Tetsuichi

Classifications

• F01N2240/20

  a flow director or deflector · CPC title

• F01N2470/20

  Dimensional characteristics of tubes, e.g. length, diameter · CPC title

• F01N3/20

  specially adapted for catalytic conversion (F01N3/22 takes precedence) · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• B01D2255/65

  Catalysts not containing noble metals · CPC title