Method for controlling a supply of refrigerant to an evaporator

Patent metadata

Field	Value
Publication number	US-9644874-B2
Application number	US-201113880577-A
Country	US
Kind code	B2
Filing date	Oct 19, 2011
Priority date	Oct 20, 2010
Publication date	May 9, 2017
Grant date	May 9, 2017

Abstract

A method for controlling a supply of refrigerant to an evaporator ( 5 ) of a vapor compression system ( 1 ), such as a refrigeration system, an air condition system or a heat pump, is disclosed. The vapor compression system ( 1 ) comprises an evaporator ( 5 ), a compressor ( 2 ), a condenser ( 3 ) and an expansion device ( 4 ) arranged in a refrigerant circuit. The method comprises the steps of: Actuating a component, such as an expansion valve ( 4 ), a fan or a compressor ( 2 ), of the vapor compression system ( 1 ) in such a manner that a dry zone in the evaporator ( 5 ) is changed; measuring a temperature signal representing a temperature of refrigerant leaving the evaporator ( 5 ); analyzing the measured temperature signal, e.g. including deriving a rate of change signal; determining a temperature value where a gain of a transfer function between the actuated component and the measured temperature drops from a maximum value to a minimum value, in a decreasing temperature direction; defining the determined temperature value as corresponding to a zero superheat (SH=0) value of refrigerant leaving the evaporator ( 5 ), and controlling a supply of refrigerant to the evaporator ( 5 ) in accordance with the defined SH=0 temperature value, and on the basis of the measured temperature signal. The method steps may be repeated at certain time intervals in order to provide updated determinations of the SH=0 temperature value. The method allows the SH=0 point to be determined purely on the basis of the measured temperature signal. Subsequently, the supply of refrigerant to the evaporator ( 5 ) can be controlled purely on the basis of the measured temperature signal.

First claim

What is claimed is:

1. A method for controlling a supply of refrigerant to an evaporator of a vapour compression system, the vapour compression system comprising an evaporator, a compressor, a condenser and an expansion device arranged in a refrigerant circuit, the method comprising the steps of:
actuating a component of the vapour compression system in such a manner that a dry zone in the evaporator is changed,
measuring a temperature signal representing a temperature of refrigerant leaving the evaporator,
analysing the measured temperature signal,
determining a temperature value where a gain of a transfer function between the actuated component and the measured temperature drops from a maximum value to a minimum value, in a decreasing temperature direction,
defining the determined temperature value as corresponding to a zero superheat (SH=0) value of refrigerant leaving the evaporator, and
controlling a supply of refrigerant to the evaporator in accordance with the defined SH=0 temperature value, and on the basis of the measured temperature signal.

2. The method according to claim 1 , wherein the step of actuating a component comprises adjusting a supply of refrigerant to the evaporator.

3. The method according to claim 1 , wherein the step of actuating a component comprises pulsating the length of the dry zone of the evaporator.

4. The method according to claim 1 , wherein the step of measuring a temperature signal is performed by continuously measuring the temperature of refrigerant leaving the evaporator.

5. The method according to claim 1 , wherein the step of measuring a temperature signal is performed by measuring the temperature of refrigerant leaving the evaporator at predefined time intervals.

6. The method according to claim 1 , wherein the step of analysing the measured temperature signal comprises deriving a rate of change signal of the temperature signal and analysing the rate of change signal in order to establish whether or not a local extremum occurs in the rate of change signal, and wherein the step of defining a SH=0 temperature value comprises defining the SH=0 temperature value at the temperature corresponding to the local extremum.

7. The method according to claim 6 , wherein the step of controlling a supply of refrigerant to the evaporator comprises generating a control signal to the expansion device to reduce the supply of refrigerant to the evaporator in the case that a local extremum occurs in the rate of change signal.

8. The method according to claim 7 , wherein the expansion device is or comprises an expansion valve, and wherein the generated control signal instructs the expansion valve to decrease an opening degree.

9. The method according to claim 6 , wherein the step of analysing the rate of change signal comprises establishing whether or not a local minimum occurs in the rate of change signal.

10. The method according to claim 1 , further comprising the step of feeding the measured temperature signal to a bandpass filter prior to performing the step of analysing the measured temperature signal.

11. A control system for controlling a supply of refrigerant to an evaporator of a vapour compression system, the control system comprising:
an actuator arranged to actuate a component of the vapour compression system in such a manner that a dry zone in the evaporator is changed,
a temperature sensor arranged to measure a temperature of refrigerant leaving the evaporator, thereby obtaining a temperature signal, and
a controller arranged to analyse the measured temperature signal in order to determine a temperature value where a gain of a transfer function between the actuated component and the measured temperature drops from a maximum value to a minimum value, in a decreasing temperature direction, and to define the determined temperature value as corresponding to a zero superheat (SH=0) value of refrigerant leaving the evaporator,
wherein the control system is adapted to control a supply of refrigerant to the evaporator in accordance with the defined SH=0 temperature value, and on the basis of the measured temperature signal.

12. The control system according to claim 11 , wherein the controller is arranged to derive a rate of change signal of the temperature signal, to analyse the rate of change signal in order to establish whether or not a local extremum occurs in the rate of change signal, and to generate a control signal instructing an expansion device to reduce the supply of refrigerant to the evaporator in the case that a local extremum occurs in the rate of change signal.

13. The control system according to claim 11 , wherein the control system is adapted to perform the method steps of:
actuating a component of the vapour compression system in such a manner that a dry zone in the evaporator is changed,
measuring a temperature signal representing a temperature of refrigerant leaving the evaporator,
analysing the measured temperature signal,
determining a temperature value where a gain of a transfer function between the actuated component and the measured temperature drops from a maximum value to a minimum value, in a decreasing temperature direction,
defining the determined temperature value as corresponding to a zero superheat (SH=0) value of refrigerant leaving the evaporator, and
controlling a supply of refrigerant to the evaporator in accordance with the defined SH=0 temperature value, and on the basis of the measured temperature signal.

14. The method according to claim 2 , wherein the step of actuating a component comprises pulsating the length of the dry zone of the evaporator.

15. The method according to claim 2 , wherein the step of measuring a temperature signal is performed by continuously measuring the temperature of refrigerant leaving the evaporator.

16. The method according to claim 3 , wherein the step of measuring a temperature signal is performed by continuously measuring the temperature of refrigerant leaving the evaporator.

17. The method according to claim 2 , wherein the step of measuring a temperature signal is performed by measuring the temperature of refrigerant leaving the evaporator at predefined time intervals.

18. The method according to claim 3 , wherein the step of measuring a temperature signal is performed by measuring the temperature of refrigerant leaving the evaporator at predefined time intervals.

19. The method according to claim 2 , wherein the step of analysing the measured temperature signal comprises deriving a rate of change signal of the temperature signal and analysing the rate of change signal in order to establish whether or not a local extremum occurs in the rate of change signal, and wherein the step of defining a SH=0 temperature value comprises defining the SH=0 temperature value at the temperature corresponding to the local extremum.

20. A vapour compression system comprising an evaporator, a compressor, a condenser, an expansion device arranged in a refrigerant circuit, and a control system adapted to perform a method comprising the steps of:
actuating a component of the vapour compression system in such a manner that a dry zone in the evaporator is changed,
measuring a temperature signal representing a temperature of refrigerant leaving the evaporator,
analysing the measured temperature signal,
determining a temperature value where a gain of a transfer function between the actuated component and the measured temperature drops from a maximum value to a minimum value, in a decreasing temperature direction,
defining the de

Assignees

• Izadi-Zamanabadi Roozbeh
• Larsen Lars Finn Sloth
• Thybo Claus
• Danfoss As

Inventors

• Izadi-Zamanabadi Roozbeh
• Larsen Lars Finn Sloth
• Thybo Claus

Classifications

• F25B2500/19

  Calculation of parameters · CPC title

• F25B41/062

  Mechanical Engineering · mapped topic

• F25B2600/21

  Refrigerant outlet evaporator temperature · CPC title

• F25B49/02 Primary

  for compression type machines, plants or systems · CPC title

• Y02B30/70

  Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating · CPC title