End-functionalized conjugated diene-based polymer and process for producing same

Patent metadata

Field	Value
Publication number	US-9644045-B2
Application number	US-201414914339-A
Country	US
Kind code	B2
Filing date	Oct 16, 2014
Priority date	Oct 17, 2013
Publication date	May 9, 2017
Grant date	May 9, 2017

Abstract

Disclosed are a modified conjugated diene-based polymer represented by Chemical Formula 1, a method of preparing the same, and a rubber composition including the same.

First claim

The invention claimed is:

1. A modified conjugated diene-based polymer represented by Chemical Formula 1 below:

wherein, in Chemical Formula 1, R 1 , R 2 , and R 5 are each independently a C1-C10 alkylene group, R 3 , R 4 , R 6 and R 7 are each independently a C1-C10 alkyl group, R 8 is hydrogen or a C1-C10 alkyl group, P is a conjugated diene-based polymer chain, B is a compound unit derived from one or more of the compounds selected from the group consisting of 4,4′-vinylidenebis(n,n-dimethylaniline), 3-(2-pyrrolidino ethyl)styrene, 4-(2-pyrrolidino ethyl)styrene, and (3-(2-pyrrolidino-1-methylethyl)-α-methylstyrene, a and c are each independently 0, 1, or 2, b and d are each independently 1, 2, or 3, a+b and c+d are each independently 1, 2, or 3, and A is

 wherein R 9 , R 10 , R 11 , and R 12 are each independently hydrogen or a C1-C10 alkyl group.

2. The modified conjugated diene-based polymer of claim 1 , wherein Chemical Formula 1 is represented by Chemical Formula 2 or Chemical Formula 3 below:

in Chemical Formulas 2 and 3, R 15 , R 16 , R 18 , R 19 , R 22 , R 23 , R 25 , and R 26 are each independently a C1-C5 alkyl group, R 13 , R 14 , R 17 , R 20 , R 21 , and R 24 are each independently a C1-C5 alkylene group, P is the conjugated diene-based polymer chain, B is a compound unit derived from one or more of the compounds selected from the group consisting of 4,4′-vinylidenebis(n,n-dimethylaniline), 3-(2-pyrrolidino ethyl) styrene, 4-(2-pyrrolidino ethyl) styrene, and (3-(2-pyrrolidino-1-methylethyl)-α-methylstyrene, a and c are each independently 0, 1, or 2, b and d are each independently 1, 2, or 3, and a+b and c+d are each independently 1, 2, or 3.

3. The modified conjugated diene-based polymer of claim 1 , wherein Chemical Formula 1 is represented by Chemical Formula 4 or Chemical Formula 5 below:

wherein P is the conjugated diene-based polymer chain, B is a compound unit derived from one or more of the compounds selected from the group consisting of 4,4′-vinylidenebis(n,n-dimethylaniline), 3-(2-pyrrolidino ethyl)styrene, 4-(2-pyrrolidino ethyl)styrene, and (3-(2-pyrrolidino- 1-methylethyl)-α-methylstyrene, a and c are each independently 0, 1, or 2, b and d are each independently 1, 2, or 3, and a+b and c+d are each independently 1, 2, or 3.

4. The modified conjugated diene-based polymer of claim 1 , wherein Chemical Formula 1 is represented by Chemical Formula 6 or Chemical Formula 7 below:

wherein P is the conjugated diene-based polymer chain, and B is a compound unit derived from one or more of the compounds selected from the group consisting of 4,4′-vinylidenebis(n,n-dimethylaniline), 3-(2-pyrrolidino ethyl)styrene, 4-(2-pyrrolidino ethyl)styrene, and (3-(2-pyrrolidino-1-methylethyl)-α-methylstyrene.

5. The modified conjugated diene-based polymer of claim 1 , wherein the modified conjugated diene-based polymer has a number average molecular weight (Mn) of 1,000 to 2,000,000 g/mol.

6. The modified conjugated diene-based polymer of claim 1 , wherein the modified conjugated diene-based polymer has a polydispersity index (Mw/Mn) of 0.5 to 10.

7. The modified conjugated diene-based polymer of claim 1 , wherein the modified conjugated diene-based polymer has a vinyl content of 10 wt % or more.

8. The modified conjugated diene-based polymer of claim 1 , wherein the conjugated diene-based polymer chain is derived from a homopolymer of a conjugated diene monomer or a copolymer of a conjugated diene monomer and a vinyl aromatic monomer.

9. The modified conjugated diene-based polymer of claim 8 , wherein the conjugated diene-based polymer chain includes 0.0001 to 50 parts by weight of the vinyl aromatic monomer based on 100 parts by weight of the conjugated diene monomer and the aromatic vinyl monomer.

10. The modified conjugated diene-based polymer of claim 1 , wherein the modified conjugated diene-based polymer has a Mooney viscosity of 40 or more.

11. A method of preparing a modified conjugated diene-based polymer, comprising:
(a) polymerizing a conjugated diene monomer, or a conjugated diene monomer and a vinyl aromatic monomer with an organometallic compound using a solvent, thus forming an active polymer having a metal end;
(b) end-capping the active polymer having an alkali metal end with one or more compounds selected from the group consisting of 4,4′-vinylidenebis(n,n-dimethylaniline), 3-(2-pyrrolidino ethyl)styrene, 4-(2-pyrrolidino ethyl)styrene, and (3-(2-pyrrolidino- 1-methylethyl)- α-methylstyrenea; and
(c) modifying the active polymer with a compound represented by Chemical Formula 8, Chemical Formula 11, or Chemical Formula 12 below:

in Chemical Formula 8, R 1 , R 2 , and R 5 are each independently a C1-C10 alkylene group, R 3 , R 4 , R 6 and R 7 are each independently a C1-C10 alkyl group, R 8 is hydrogen or a C1-C10 alkyl group, a and c are each independently 1 or 2, and A is

 wherein R 9 , R 10 , R 11 , and R 12 are each independently hydrogen or a C1-C10 alkyl group,

12. The method of claim 11 , wherein Chemical Formula 8 is represented by Chemical Formula 9 or Chemical Formula 10 below:

in Chemical Formulas 9 and 10, a and c are each independently 1 or 2.

13. The method of claim 11 , wherein the organometallic compound is used in an amount of 0.01 to 10 mmol based on 100 g in total of the monomer.

14. The method of claim 11 , wherein a molar ratio of the organometallic compound and the compound represented by Chemical Formula 8 is 1:0.1 to 1:10.

15. The method of claim 11 , wherein the polymerizing in (a) is performed with additional use of a polar additive.

16. The method of claim 15 , wherein the polar additive is added in an amount of 0.001 to 10 g based on 1 mmol of the organometallic compound.

17. A modified conjugated diene-based polymer rubber composition, comprising 100 parts by weight of the modified conjugated diene-based polymer of claim 1 , and 0.1 to 200 parts by weight of an inorganic filler.

18. The modified conjugated diene-based polymer rubber composition of claim 17 , wherein the inorganic filler comprises at least one selected from the group consisting of a silica-based filler, carbon black, and mixtures thereof.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Yujin
• Lee Romi
• Kim Noma

Classifications

• B60C1/00

  Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition · CPC title

• C08F236/10

  with vinyl-aromatic monomers · CPC title

• C08C19/44

  of polymers containing metal atoms exclusively at one or both ends of the skeleton · CPC title

• C08F8/42 Primary

  Introducing metal atoms or metal-containing groups · CPC title

• C08C19/22

  Incorporating nitrogen atoms into the molecule · CPC title