Communication plug

Patent metadata

Field	Value
Publication number	US-9640924-B2
Application number	US-201514716540-A
Country	US
Kind code	B2
Filing date	May 19, 2015
Priority date	May 22, 2014
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

In an embodiment, the present invention is a communication plug that includes a plug housing with a plurality of plug contact slots and at least one plug contact with at least two tines. The at least one plug contact is positioned in one of the plug contact slots, the one of the plug contact slots having a bridge positioned between the at least two tines.

First claim

We claim:

1. A communication plug comprising:
a plug housing including a plurality of plug contact slots;
at least one plug contact including a first tine with a first surface and a second tine with a second surface, said first surface and said second surface facing each other and further being parallel to each other, each of said at least one plug contact positioned in one of said plug contact slots; and
a support element positioned between said first tine and said second tine.

2. The communication plug of claim 1 , wherein said support element includes a bridge positioned between said first tine and said second tine.

3. The communication plug of claim 2 , wherein one of said plug contact slots includes said bridge positioned between said first tine and said second tine such that said first surface abuts said bridge along a first side and said second surface abuts said bridge along a second side.

4. A communication system comprising:
communication equipment; and
a patch cord connected to said communication equipment, said patch cord including a communication cable connected to a communication plug, said communication plug including a plug housing having a plurality of plug contact slots, at least one plug contact including a first tine with a first surface and a second tine with a second surface, said first surface and said second surface facing each other and further being parallel to each other, each of said at least one plug contact positioned in one of said plug contact slots, and a support element positioned between said first tine and said second tine.

5. A method of terminating a communication plug to a communication cable having signal conductors, said method comprising the steps of:
providing a plug housing with conductor channels for receiving said signal conductors, said plug housing having plug contact slots with a bridge for receiving plug contacts;
providing said plug contacts with insulation piercing contacts for making contact with said signal conductors, said plug contacts having a first tine with a first surface and a second tine with a second surface, said first surface and said second surface facing each other and further being parallel to each other;
positioning said plug contacts in respective said plug contact slots so that said bridge is positioned between said first tine and said second tine such that said first surface abuts said bridge along a first side and said second surface abuts said bridge along a second side; and
crimping said plug contacts to achieve electrical contact between said insulation piercing contacts and respective signal conductors.

6. A method for manufacturing a communication plug, said method comprising the steps of:
providing a plug housing having a plurality of plug contact slots, each of said plug contact slots having a bridge; and
partially inserting a plug contact having a first tine with a first surface and a second tine with a second surface, said first surface and said second surface facing each other and further being parallel to each other, into each of said plurality of plug contact slots such that said bridge is positioned between said first tine and said second tine such that said first surface abuts said bridge along a first side and said second surface abuts said bridge along a second side.

7. A communication plug comprising:
a plurality of plug contacts where each of said plug contacts including a first tine with a first surface and a second tine with a second surface, said first surface and said second surface facing each other and further being parallel to each other; and
a plug housing having a plurality of plug contact slots, each of said plug contacts positioned in one of said plug contact slots, said plug housing further including a support element positioned between said first tine and said second tine.

Assignees

• Panduit Corp

Inventors

• Stanislaw David C
• Verbeek Michael B
• Patel Satish I
• O'Young Jason

Classifications

• H01R4/2429

  mounted in an insulating base · CPC title

• H01R43/01

  for connecting unstripped conductors to contact members having insulation cutting edges · CPC title

• Y10T29/49192

  with insulation removal · CPC title

• H01R2107/00

  Four or more poles · CPC title

• H01R24/64 Primary

  for high frequency, e.g. RJ 45 · CPC title