Power generator having hydrogen manifold

Patent metadata

Field	Value
Publication number	US-9640817-B2
Application number	US-201615259682-A
Country	US
Kind code	B2
Filing date	Sep 8, 2016
Priority date	Nov 14, 2013
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A power generator includes a cavity to accept a hydrogen producing fuel cartridge. A channel is coupled to receive hydrogen from the fuel cartridge. A manifold is coupled to the channel to receive hydrogen from the channel, the manifold having an opening to receive oxygen and water vapor, the manifold being positioned to provide the water vapor to the cavity. An array of fuel cell membranes is supported by the manifold to receive hydrogen from the manifold and oxygen from the opening in the manifold.

First claim

The invention claimed is:

1. A power generator comprising:
a cavity to accept a hydrogen producing fuel cartridge;
a channel to couple to and receive hydrogen from the fuel cartridge;
a manifold coupled to the channel to receive hydrogen from the channel into an array of hydrogen channels, the manifold having an opening to receive oxygen and water vapor, the manifold being positioned to provide the water vapor to the cavity;
an array of fuel cell membranes supported by the manifold to receive hydrogen from the array of hydrogen channels and oxygen from the opening in the manifold, the array of fuel cell membranes sandwiched in the array of hydrogen channels.

2. The power generator of claim 1 and further comprising an oxygen-permeable and liquid water impermeable membrane covering the opening supported by the manifold to provide water vapor to the cavity.

3. The power generator of claim 1 and further comprising a protrusion disposed within the cavity to engage a check valve of the fuel cartridge.

4. The power generator of claim 1 and further comprising an exhaust valve coupled to the manifold to controllably exhaust gas.

5. The power generator of claim 4 and further comprising:
a sensor; and
a controller coupled to the sensor to the exhaust valve to cont 1 the exhaust valve responsive to signals from the sensor.

6. The power generator of claim 5 wherein the sensor comprises at least one of a temperature sensor pressure sensor, humidity sensor, and voltage sensor.

7. The power generator of claim 1 wherein the array of hydrogen channels distribute hydrogen to an anode side of each fuel cell membrane, the manifold further comprising a plurality of cathode openings to expose a cathode side of each fuel cell membrane to oxygen provided via the opening.

8. The power generator of claim 7 and further comprising a hydrogen producing fuel cartridge disposed within the cavity and coupled to the channel.

9. The power generator of claim 7 wherein he manifold has a planar structure and includes an array of air channels, wherein the opening provides oxygen and water vapor to the array of air channels through the manifold, wherein the fuel cell membranes extend along the hydrogen providing channels separating the hydrogen from oxygen provided via the array of air channels, and wherein the manifold sandwiches the fuel cell membranes between an upper portion containing the hydrogen providing channels and a lower portion providing access to the oxygen.

10. The power generator of claim 9 and further comprising:
a liquid water impermeable, gas and water vapor permeable membrane disposed between the cathode side of the fuel cell membranes and ambient; and
a vent coupled to the manifold to vent gas buildup in the manifold to the outside of the power generator.

11. A power generator comprising:
a cavity to accept a hydrogen producing fuel cartridge;
a channel to couple to receive hydrogen from the fuel cartridge;
a manifold coupled to the channel to receive hydrogen from the channel, the manifold having an opening to receive oxygen and water vapor, the manifold being positioned to provide the water vapor to the cavity;
an array of fuel cell membranes supported by the manifold to receive hydrogen from the manifold and oxygen from the opening in the manifold, wherein the manifold comprises an array of hydrogen channels to distribute hydrogen to an anode side of each fuel cell membrane, and a plurality of cathode openings to expose a cathode side of each fuel cell membrane to oxygen provided via the first opening;
an exhaust valve coupled to the manifold to controllably exhaust gas;
a sensor; and
a controller coupled to the sensor and to the exhaust valve to control the exhaust valve responsive to signals from the sensor.

12. The power generator of claim 11 and further comprising an oxygen-permeable and liquid water impermeable membrane covering the opening supported by the manifold to provide water vapor to the cavity.

13. The power generator of claim 11 and further comprising a protrusion disposed within the cavity to engage a check valve of the fuel cartridge.

14. The power generator of claim 12 wherein the manifold has a planar structure and includes an array of air channels, wherein the opening provides oxygen and water vapor to the array of air channels through the manifold, wherein the fuel cell membranes extend along the hydrogen providing channels separating the hydrogen from oxygen provided via the array of air channels, and wherein the manifold sandwiches the fuel cell membranes between an upper portion containing the hydrogen providing channels and a lower portion providing access to the oxygen.

15. The power generator of claim 14 and further comprising:
a liquid water impermeable, gas and water vapor permeable membrane disposed between the cathode side of the fuel cell membranes and ambient; and
a vent coupled to the manifold to vent gas buildup in the manifold to the outside of the power generator.

Assignees

• Honeywell Int Inc

Inventors

• Eickhoff Steven J

Classifications

• H01M2300/0082

  Organic polymers · CPC title

• H01M8/065 Primary

  by dissolution of metals or alloys; by dehydriding metallic substances · CPC title

• H01M8/04208

  Cartridges, cryogenic media or cryogenic reservoirs · CPC title

• H01M8/2418

  Grouping by arranging unit cells in a plane (H01M8/2425, H01M8/244 take precedence) · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title